PLUNGER 9L9235 - Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.When Required
Battery - Recycle
Battery - Replace
Battery or Battery Cable - Disconnect
Circuit Breakers - Reset
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Fuel System - Prime
Fuel System Primary Filter/Water Separator - Drain
Generator - Dry
Generator Bearing - Lubricate
Generator Set - Test
Generator Set Alignment - Check
Generator Winding - Test
Maintenance Recommendations
Daily
Air Inlet Filter - Inspect/Clean/Test
Air Starting Motor Lubricator Oil Level - Check
Air Tank Moisture and Sediment - Drain
Battery Charger - Check
Control Panel - Inspect/Test
Coolant Level - Check
Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Check/Clean
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Generator Bearing Temperature - Test/Record
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Walk-Around Inspection
Voltage and Frequency - Check
Every Week
Generator - Inspect
Generator Bearing - Inspect
Generator Lead - Check
Jacket Water Heater - Check
Space Heater - Test
Standby Generator Set Maintenance Recommendations
Stator Winding Temperature - Test
Initial 250 Service Hours
Crankcase Pressure - Measure
Engine Valve Lash - Check
Fuel Injector - Inspect/Adjust
Every 250 Service Hours
Air Shutoff - Test
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every 500 Service Hours
Engine Oil and Filter - Change
Every 500 Service Hours or 1 Year
Fan Drive Bearing - Lubricate
Every Year
Crankcase Pressure - Measure
Generator Set Vibration - Test/Record
Varistor - Check
Varistor - Inspect
Every 1000 Service Hours
Coolant Sample (Level 2) - Obtain
Crankcase Pressure - Measure
Engine - Clean
Engine Crankcase Breather - Clean/Replace
Engine Protective Devices - Check
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Gas Filter Condensation - Drain
Gas Pressure Regulator Condensation - Drain
Generator Winding Insulation - Test
Oxygen Sensor - Calibrate
Rotating Rectifier - Inspect/Test
Every 2000 Service Hours
Air Starting Motor Lubricator Bowl - Clean
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Generator Set Vibration - Test/Record
Generator Winding Insulation - Test
Stator Lead - Check
Every 3000 Service Hours
Turbocharger - Inspect
Every 3000 Service Hours or 3 Years
Coolant (DEAC) - Change
Every 3 Years
Coolant Temperature Regulator - Replace
Every 4000 Service Hours
Engine Valve Lash - Check
Fuel Injector - Inspect/Adjust
Every 6000 Service Hours or 6 Years
Alternator - Inspect
Coolant Extender (ELC) - Add
Coolant Temperature Regulator - Replace
Engine Speed/Timing Sensor - Clean/Inspect
Prelube Pump - Inspect
Starting Motor - Inspect
Water Pump - Inspect
Every 12 000 Service Hours or 6 Years
Coolant (ELC) - Change
Overhaul
Aftercooler Core - Inspect/Clean/Test
Generator Bearing -