PULLEY-FAN 7N0619 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
B 1P-0510 Driver Group 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Install the O-ring seal on the auxiliary water pump. Place clean engine oil on the O-ring seal.
Illustration 1 g01252200
Attach Tooling (A) and a suitable lifting device to auxiliary water pump (4). The weight of auxiliary water pump (4) is approximately 39 kg (86 lb). Align auxiliary water pump (4) in the front housing.
Illustration 2 g00592165
Install the bolt that holds harness assembly (6) to the engine oil pan.
Install bolts (5) and bolt (7) in auxiliary water pump (4).
Illustration 3 g01252818
Ensure that the oil hole in the bearing is aligned with the oil passage in adapter (11). Use Tooling (B) and a suitable press to install the bearing in adapter (11). The bearing must be 1.5 0.5 mm (0.06 0.02 inch) below the surface of the adapter. The bearing should have a diameter of 75.000 0.055 mm (2.9527 0.0022 inch) after installation.
Illustration 4 g01252198
Install O-ring seal (12) on adapter (11). Place clean engine oil on the O-ring seal.
Illustration 5 g01252196
Install adapter (11) and bolts (10) in the front housing.
Illustration 6 g00592166
Install the O-ring seal in cover (9) and place clean engine oil on the O-ring seal. Install cover (9) and bolts (8).
Illustration 7 g01252192
Position the inlet elbow and install bolts (2).
Position the outlet elbow and install bolts (3).
Install clamps (1).
Fill the cooling system to the correct level with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".