PUMP A WATER 0947302 - Caterpillar

Illustration 31 g00393057
Remove pin (1). Put the fairlead roller on the winch.
Install pin (1). Remove all the dirt, rust and paint on the surface of the winch that is in contact with the plates (2). Install plates (2) and pins (3) .
Weld plates (2) to the winch with a bevel groove weld of 10 mm (0.39 inch). Use AWS E7018 electrodes or equivalent electrodes for all welds. Installation of Cable Guide Roller
Table 7
Parts List for Installation of the Cable Guide Roller    
Item     Qty     Part Number     Description    
1     1     8P-2392     Support Assembly    
2     1     8P-2391     Support Assembly    
3     1     2P-2949     Gusset    
4     2     2P-3555     Gusset    
5     4     7J-9884     Bearing    
6     2     8P-2933     Cable Guide Roller    
7     4     2P-3558     Sleeve    
8     2     2P-3559     Shaft    
9     1     9S-1307     Dowel    
10     1     2P-2003     Bar Assembly    
11     4     0S-1625     Bolt    
12     4     3B-4510     Lockwasher    
Illustration 32 g00393077
Remove all the dirt, rust and paint between points (A) and (B) on both sides of the winch case.
Illustration 33 g00393118
Illustration 34 g00393120
Put supports (1) and (2) on the winch case that are shown in illustration 33 and 34. The top surfaces (C) of the supports must be parallel to each other and approximately parallel to the ground.
Tack weld the supports to the case.
Weld the supports to the case from (D) to (E) on both sides. Make a initial square groove weld of 2.5 mm (0.10 inch). Make a weld over the first weld of 6.4 mm (0.25 inch) fillet weld.
Weld both ends of the supports to the case at locations (F) and (G) with a flare bevel groove weld that is 6.4 mm (0.25 inch).
Illustration 35 g00393124
Illustration 36 g00393127
Weld the supports to the case from (E) to (H) on both sides. Make a initial square grooveweld of 1.5 mm (0.06 inch). Make a weld over the first weld of 4.8 mm (0.19 inch) fillet weld.
Tack weld the gusset (3) and tack weld the gusset (4) to the case in the positions that are shown.
Weld the gussets (3) to the case with a 6.4 mm (0.25 inch) weld.
Weld the gussets (3) to the support. Make a initial square groove weld of 1.5 mm (0.06 inch). Make a weld over the first weld of 4.8 mm (0.19 inch) fillet weld.
Weld around the gussets (4) to the support and the case. Make a initial square groove weld of 1.5 mm (0.06 inch). Make a weld over the first weld of 4.8 mm (0.19 inch) fillet weld.
Use a hydraulic press to install bearings (5) in rollers (6) .
Install the sleeves (7), shafts (8), rollers (6), bar (9), bolts (10) and lockwashers (11) on the winch.
Put paint on all welds and locations