PUMP GP-GEAR 0R9250 - Caterpillar

Installation Procedure
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7575     Link Bracket     2    Note: Check all of the O-ring seals and the components for wear or for damage. Replace the components, if necessary. Replace all of the gaskets prior to assembly. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed. Clean all of the components with a cloth that is free of loose material (lint).
Illustration 1 g00652874
Attach Tooling (A) to radiator (26). Position a suitable lifting device on Tooling (A). Secure the lifting device to a suitable hoist. Lift radiator (26) into position on the machine, as shown. The weight of the radiator is 775 kg (1710 lb).
Illustration 2 g00652875
Install four bolts (27) and the hard washers that hold radiator (26) in position.
Illustration 3 g00652873
In order to protect the radiator core during fan installation, place a piece of cardboard between the fan and the radiator.
Position a suitable lifting sling around fan spider assembly (25). Secure the lifting sling to a suitable hoist. Lift fan spider assembly (25) and fan adapter (24) into position as an assembly on fan pulley hub (22), as shown. The weight of the assembly is 59 kg (130 lb). Install six bolts (23) that hold fan adapter (24) to fan pulley hub (22) .
Illustration 4 g00652871
Connect wire harness (20) at electrical connection (19). Install three bolts (21) and the clips that hold wire harness (20) to the radiator.
Connect tube assembly (18) to ether starting aid (17) .
Illustration 5 g00652869
Position two fan guards (15) on the radiator. Install eight bolts (16) and the hard washers that hold the fan guards in position.
Illustration 6 g00652866
Install a new gasket on elbow (11) and on elbow (13). Position elbow (11) and elbow (13) to the bottom of the radiator. Install four bolts (12) that hold elbow (11) in position. Install four bolts (14) that hold elbow (13) in position.
Illustration 7 g00652864
Position wire harness (8) on the clips, as shown. Install four tie straps (7) that hold wire harness (8) to the radiator.
Install a new gasket on elbow (5) and on elbow (9). Position elbow (5) and elbow (9) to the top of the radiator. Install four bolts (6) that hold elbow (5) in position. Install four bolts (10) that hold elbow (9) in position.
Illustration 8 g00652863
Install nut (3), the hard washers, and the clips that hold two hose assemblies (4) to the radiator.
Illustration 9 g00652862
Position refrigerant condenser (1) on the radiator, as shown. Install four bolts (2), the nuts, and the hard washers that hold refrigerant condenser (1) to the radiator.
Fill the radiator with coolant to the correct level. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change". The capacity of the radiator is 268 L (71 US gal).End By: Install the radiator cowling. Refer to Disassembly and Assembly, "Cowling (Radiator) - Remove and Install".