PUMP & MOUNTING GP 1042264 - Caterpillar

Removal Procedure
Start By:
Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Remove the shield assemblies from the exhaust manifolds.
Illustration 1 g01218139
Remove locknuts (6) from exhaust manifold (7).
Remove spacers (2) and (3) from exhaust manifold (7).
Remove exhaust manifold (7) and gaskets (1) from the cylinder head.
If necessary, remove clamps (4) and expansion joints (5).Note: If this joint is separated, you must replace with new clamps and expansion joint.Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound -
B 165-4638 Guide 3
Illustration 2 g01218139
Illustration 3 g00566145
If necessary, install expansion joints (5) and clamps (4). Tighten the clamps to a torque of 8.5 1.0 N m (75 9 lb in).
Apply Tooling (A) to the studs prior to assembly. If necessary, install the studs and tighten to a torque of 35 5 N m (26 4 lb ft).
Position gaskets (1) and exhaust manifold (7) on the cylinder head.
Install spacers (2) and (3) on exhaust manifold (7).Note: Use Tooling (B) in at least one oversize hole per manifold section in order to align the exhaust manifolds. Do not remove Tooling (B) until removal is required to tighten the locknuts.
Install locknuts (6) on exhaust manifold (7). Tighten locknuts (6) in a numerical sequence to a torque of 20 3 N m (15 2 lb ft). Tighten locknuts (6) again in a numerical sequence to a torque of 38 5 N m (28 4 lb ft).
Install the shield assemblies on the exhaust manifolds.End By:
Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".