PUMP GP-GEAR 1916119 - Caterpillar

Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.
Note: Refer to Testing and Adjusting Manual , "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Ensure that the engine is stopped before any servicing or repair is performed.
If your engine is equipped with high-pressure fuel lines you must wait for 10 minutes after the engine has stopped, in order to allow the fuel pressure to be purged from the high-pressure fuel lines before any service or repair is performed on the engine fuel lines. If necessary, perform minor adjustments. Repair any leaks from the low-pressure fuel system and from the cooling, lubrication, or air systems. Replace any high-pressure fuel line that has leaked. Refer to Disassembly and assembly Manual, "Fuel Injection Lines - Install".
Illustration 1 g01118416
(1) Screw
(2) Element
(3) Glass bowl
(4) Sensor connection
(5) Drain
(6) Bottom cover
Turn the fuel supply valve (if equipped) to the OFF position.
Place a suitable container under the water separator. Clean the outside of the water separator.
Open the drain (5). Allow the fluid to drain into the container.
Tighten the drain (5) by hand pressure only.
Hold the element (2) and remove the screw (1). Remove the element and the glass bowl (3) from the base. Discard the old element.
Clean the glass bowl (4). Clean the bottom cover (6).
Install the new O ring seal. Install the bottom cover onto the new element. Install the assembly onto the base.
Install the screw (1) and tighten the screw to a torque of 8 N m (6 lb ft).
Remove the container and dispose of the fuel safely.
Open the fuel supply valve.
Prime the fuel system. Refer to the Operation and Maintenance Manual, "Fuel System - Prime" for more information.