3192968 PUMP GP-FUEL TRANSFER Caterpillar parts
3056
Rating:
Alternative (cross code) number:
CA3192968
319-2968
3192968
CA3192968
319-2968
3192968
MARINE ENGINE,
Compatible equipment models: 3192968:
Information:
This procedure is used for the following diagnostic code:
267-02 Incorrect Engine Shutdown Switch inputsThe engine shutdown switch allows the operator to shut down the engine from outside of the cab. The Electronic Control Module (ECM) will remain active and the Caterpillar Electronic Technician (ET) will continue to communicate with the ECM. The engine shutdown switch must be returned to the RUN position and the keyswitch must be cycled to the OFF position before the ECM will allow the engine to start.To shut down the engine, toggle the switch to the STOP position. The ECM reads the switch position. If the engine is running, the ECM disables fuel injection. If the engine is not running, the ECM will not allow the engine to start.The voltage at P1-46 (engine shutdown switch (NO)) at the ECM should be 11.5 0.5 VDC with the switch in the RUN position. The voltage at P1-47 (engine shutdown switch (NC)) at the ECM should be less than 0.5 VDC with the switch in the RUN position.
Illustration 1 g01260194
Schematic for the engine shutdown switch
Test Step 1. Inspect Electrical Connectors and Wiring
Remove the electrical power from the ECM.
Thoroughly inspect the J1/P1 ECM connector. Thoroughly inspect the connector for the engine shutdown switch. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".
Illustration 2 g01235972
P1 ECM connector
(P1-5) Digital return
(P1-46) Engine shutdown switch (NO)
(P1-47) Engine shutdown switch (NC)
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect" for details.
Check the harness and the wiring for abrasion and for pinch points. Expected Result:All of the connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 2.
Not OK - The connectors and/or wiring are not OK.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Check the Switch Status on Cat ET
Connect Cat ET to the service tool connector.
Restore the electrical power to the ECM.
Observe the status for "Shutdown Switch" on Cat ET while you operate the engine shutdown switch.
Remove the electrical power from the ECM. Expected Result:The status is "On" with the switch in the STOP position. The status is "Off" with the switch in the RUN position.Results:
OK - The switch is operating normally.Repair: Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect" if an intermittent electrical problem is suspected.STOP
Not OK - The status of the shutdown switch is incorrect. Proceed to Test Step 3.Test Step 3. Short the Wires at the Switch
Disconnect the connector for the engine shutdown switch.
Install a jumper wire between B (Engine shutdown switch (NC)
267-02 Incorrect Engine Shutdown Switch inputsThe engine shutdown switch allows the operator to shut down the engine from outside of the cab. The Electronic Control Module (ECM) will remain active and the Caterpillar Electronic Technician (ET) will continue to communicate with the ECM. The engine shutdown switch must be returned to the RUN position and the keyswitch must be cycled to the OFF position before the ECM will allow the engine to start.To shut down the engine, toggle the switch to the STOP position. The ECM reads the switch position. If the engine is running, the ECM disables fuel injection. If the engine is not running, the ECM will not allow the engine to start.The voltage at P1-46 (engine shutdown switch (NO)) at the ECM should be 11.5 0.5 VDC with the switch in the RUN position. The voltage at P1-47 (engine shutdown switch (NC)) at the ECM should be less than 0.5 VDC with the switch in the RUN position.
Illustration 1 g01260194
Schematic for the engine shutdown switch
Test Step 1. Inspect Electrical Connectors and Wiring
Remove the electrical power from the ECM.
Thoroughly inspect the J1/P1 ECM connector. Thoroughly inspect the connector for the engine shutdown switch. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".
Illustration 2 g01235972
P1 ECM connector
(P1-5) Digital return
(P1-46) Engine shutdown switch (NO)
(P1-47) Engine shutdown switch (NC)
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect" for details.
Check the harness and the wiring for abrasion and for pinch points. Expected Result:All of the connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 2.
Not OK - The connectors and/or wiring are not OK.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Check the Switch Status on Cat ET
Connect Cat ET to the service tool connector.
Restore the electrical power to the ECM.
Observe the status for "Shutdown Switch" on Cat ET while you operate the engine shutdown switch.
Remove the electrical power from the ECM. Expected Result:The status is "On" with the switch in the STOP position. The status is "Off" with the switch in the RUN position.Results:
OK - The switch is operating normally.Repair: Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect" if an intermittent electrical problem is suspected.STOP
Not OK - The status of the shutdown switch is incorrect. Proceed to Test Step 3.Test Step 3. Short the Wires at the Switch
Disconnect the connector for the engine shutdown switch.
Install a jumper wire between B (Engine shutdown switch (NC)
Caterpillar SIS machinery equipment:
Caterpillar parts catalog:
Parts pump Caterpillar catalog:
2914313
PUMP GP-AUXILIARY WATER
3056, 3508, 3508B, 3512, 3512B, 3516, 3516B, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784C, 785, 785B, 785C, 785D, 789B, 789C, 789D, 854G, 992G, 994D, 994F, 994H, G3508, G3508B, G3512, G3512B, G3516,...
3056, 3508, 3508B, 3512, 3512B, 3516, 3516B, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784C, 785, 785B, 785C, 785D, 789B, 789C, 789D, 854G, 992G, 994D, 994F, 994H, G3508, G3508B, G3512, G3512B, G3516,...
2915304
PUMP GP-WATER
3054, 3056, 317, 416C, 428C, AP-800C, BG-225B, CB-434B, CB-544, CB-545
3054, 3056, 317, 416C, 428C, AP-800C, BG-225B, CB-434B, CB-544, CB-545
1490539
PUMP GP-WATER
3054, 3056, CB-534B, CB-535B, CP-433C, CS-323C, CS-431C, PS-200B, PS-300B
3054, 3056, CB-534B, CB-535B, CP-433C, CS-323C, CS-431C, PS-200B, PS-300B
1003717
PUMP AS-ENGINE OIL
3056, 924G, 924GZ, CS-663E, CS-683E
3056, 924G, 924GZ, CS-663E, CS-683E
1329447
PUMP AS-FUEL TRANSFER
3056, AP-1200
3056, AP-1200
2040197
PUMP GP-WATER
3054B, 3056
3054B, 3056
1984187
PUMP GP-WATER
3054B, 3056
3054B, 3056
2242164
PUMP GP-FUEL PRM & SEC FILTER
C-15, C-16
C-15, C-16
2037699
PUMP GP-FUEL PRM & SEC FILTER
C-15, C-16
C-15, C-16