PUMP GP-WATER SPRAY 3197093 - Caterpillar

1. Fabricate a mounting bracket for the battery isolation switch from 3.0 mm (.12 in) thick steel using the dimensions given in the chart and Illustrations 1 and 2.
Illustration 1. Fabricated bracket dimensions. Front view.
Illustration 2. Fabricated bracket dimensions. Side View 2. Fabricate a jumper wire from 200.0 mm (7.87 in) of 16 gauge wire and a 3T4697 Terminal. Attach the terminal to one end of the wire.3. Weld the bosses and fabricated bracket in position as shown in Illustrations 3 and 4. The bosses are welded in place with a 3.0 mm (.12 in) fillet weld all around. The fabricated bracket is welded in place with a 3.0 mm (.12 in) plug weld.
Illustration 3. Location of the fabricated bracket and bosses (side view). Fabricated bracket (1). 9G0028 Boss (2). 6M4016 Bosses (3). (P) 122.0 mm (4.80 in). (Q)263.0 mm (10.35 in). (R) 313.0 mm (12.32 in). (S) 543.0 mm (21.38 in). (T) 798.0 mm (31.42 in).
Illustration 4. Top view location of the fabricated Bracket and bosses. (U) 32.0 mm (1.26 in). (V) 49.0 mm (1.93 in). (W) 3.0 mm (.12 in) fillet weld all around. (X) 78.0 mm (3.07 in). (Z) 3.0 mm (.12 in) plug weld.4. Install the existing battery disconnect switch on the fabricated bracket. Install the remaining new parts as shown in Illustration 5.
Illustration 5. Location of new parts. 8T4896 Washer (1). 5M3062 Bolt (2). 9M8406 Clip (3). 2U7282 Cable Assembly (4). 6G2256 Clamp (5). 8T2501 Bolt (6). 4J8265 Nut (7). 2G8767 Washer (8). Fabricated jumper wire (9).5. Install the fabricated jumper wire (9) between the battery isolation switch and the wire in the engine harness that went to the battery isolation switch. Cut off the engine harness wire and solder it to the fabricated jumper wire. Cover the soldered joint with heat shrink tubing.