PUMP GP-WATER 3552252 - Caterpillar

All Caterpillar Machines, Generator Installations And Truck Starter Cable FabricationDimensions in mm (inches)6V3025 Battery Cable Repair Kit has the necessary tools for repair of heavy electrical cable in the wire size range of 8 to 4/0 AWG. Use the instructions that follow for the correct use and maintenance of the repair kit.Description Of 6V3025 Battery Cable Repair Kit
1. Box Assembly 2. Crimping Tool 3. Cable CutterAdjustment Of 6V3021 Crimping Tool
(1) Open the crimping tool handles. Look on die setting chart (1) and make a selection of die letters for the wire size to be used. Depress (push down) pins (2) and turn dies (3) into crimping position for the wire size desired. The die letters (4) must be the same as shown on the die chart for the wire size to be used, such as dies J and H for No. 4 wire. Release the pins.
To prevent damage to the tool, make sure the pins are in position fully and can be seen at locations (5). Put the dies in position E-A for storage of the tool.
Preparation Of Wire
(2) Cut the wire with 6V3022 Cable Cutter. Strip (remove insulation from) the wires to the dimensions shown. Make a selection of the correct size terminal or splice for the wire size to be used. Wire sizes may be shown on some terminals and splices. To find the correct terminal or splices, look at the CMA range chart shown. The total CMA of the wire to be used must be the same as the CMA range of the terminal or splice. Do not use wires with nicks (marks) or that do not have the correct number of strands.Crimping Procedure
(1) Open the handles of the crimping tool and put the terminal or splice wire barrel in position in the dies for the type of crimp to be used (single or dual). Close the handles until the terminal or splice is held tight against the flats of the dies without any deformation (change in shape) to the wire barrel. For best results, put wire barrel seam (1) in position against one of the die flats as shown. Install stripped wire (2) into the terminal or splice as shown for the type of crimp to be used. Close the handles of the tool until they lock (close over center). Open the handles and remove the crimped item. Make sure the correct selection of dies has been made for the wire size to be used.Types Of Crimps
(1) The single crimp procedure is used on wire sizes 8, 6 and 4. Put the center of the wire barrel of the terminal or parallel splice in the dies as shown.