PUMP GP-WATER 4P9861 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound -
Illustration 1 g01929141
Apply clean engine oil to a new O-ring seal. Install a new O-ring seal on oil drain tube (8).
Install oil drain tube (8) on the flywheel housing.
Attach a suitable lifting device to turbocharger (1). The weight of turbocharger (1) is approximately 25 kg (55 lb).
Place a new gasket in position on the exhaust manifold.
Apply Tooling (A) to the threads of the studs that hold turbocharger.
Place turbocharger (1) in position on the exhaust manifold. Install nuts (4). Tighten the nuts to a torque of 54 5 N m (40 4 lb ft).
Install new gaskets, tube assembly (7), tube assembly (3), and the bolts.
Install a new gasket, oil drain tube (8), and the bolts.
Install a new gasket, oil supply tube (2), and the bolts.
Apply Tooling (A) to the new seal rings and in the grooves of coupling (9).
Install the new seal rings in the grooves on coupling (9).
Place coupling (9) and the support in position on the turbocharger housing. Install the bolts and nuts that hold the support to the exhaust manifold.
Install exhaust elbow (5) and clamp (6) on the support. Tighten the clamp nut to a torque of 14 N m (125 lb in).
Install the air cleaner. End By:
Install the boost control valve.