4W8765 PUMP GP-FUEL INJECTION Caterpillar parts
3412
Rating:
Alternative (cross code) number:
CA4W8765
4W-8765
4W8765
CA4W8765
4W-8765
4W8765
Weight: 91 pounds 41 kg.
GEN SET ENGINE, INDUSTRIAL ENGINE,
Compatible equipment models: 4W8765:
Number on catalog scheme:
9
For full view, you need register
Information:
REBE1722-00
26Jul2007
U-359
A-296
D-298
O-322
TM-17
After Failure Only
TURBOCHARGER EXHAUST LEAKS ON 3512B AND 3516B MARINE ENGINES
1052 PS51340
This Program can only be administered after a failure occurs.The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51340" as the Part Numberand "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Jul2009
PROBLEM
Exhaust is leaking between the turbine housing and turbo cartridge.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3512B 2EZ00235-00375
8EM00361-00373, 376-385, 387-401, 403-404, 409-410, 415, 417-430, 433-444, 447-451, 455-463, 465, 467-468, 470-486, 491-492, 494-502, 505-508, 515, 517-526, 532-537, 546-561
S2J00101-00103, 105-114, 117-118, 121-154, 159, 164-177, 179-181, 183-187, 189-197, 201-205, 207, 210-217, 221-227, 229-230, 232-233, 235, 238-240, 242-245, 252-253, 256-277, 281-297, 305-310, 312-314, 320, 322-334, 336-337, 340, 342-346, 348, 350-353, 355-356, 358-359, 362-363, 365, 367-374, 376, 380-384, 386-387, 389, 392-400, 411, 413-414, 416-417, 425-426, 433-434, 436-437, 439-440, 446-447, 449, 453-458, 463-467, 471-474, 476-479, 482-485, 487-490
S2M00114-00115, 117-118, 120-121, 130-141, 155-158, 163-164
3516B 8KN00418-00420, 425-431, 433, 435, 442-447, 449-454, 457-466, 475-483, 486-492, 499-515, 520-521, 525-526, 529-531, 534-536, 539-552, 554-562, 567-573, 575-578, 581-587
*******Group 2*******
3512B 4TN00401, 403, 405-439, 445-450, 452-456, 459-469, 471, 473-478, 483-484, 487-493, 498-499, 501-504, 508, 512-515, 517-518, 521-526, 530, 532, 534, 536-545, 549-558, 562, 565-566, 568-569, 573-612, 614, 617-624, 626-631, 633-644, 646, 649-677, 681-690, 692, 694, 696-703, 705-710, 714, 716-717, 721-727, 730, 732-735, 740-746, 748-756, 761-763, 765-766, 769-770, 774-775, 778, 780-787, 795, 798-800, 805-812, 814, 816-819, 821-823, 825-840, 845-849, 851-855, 858-861, 864-867
8EM00374-00375, 386, 402, 405-408, 416, 431-432, 445-446, 453-454, 464, 466, 469, 487-490, 493, 503-504, 509-514, 516, 527-531, 538-545
S2L00100-00128, 135-137, 140-209, 216-262, 265-492, 495-618, 620-623, 625-629, 631-635, 637-638, 641-642, 645-680
*******Group 3*******
3512B S2J00104, 115-116, 119-120, 155-158, 160-163, 178, 182, 188, 198-200, 206, 208-209, 218-220, 228, 231, 234, 236-237, 241, 246-251, 254-255, 278-280, 298-304, 311, 315-319, 321, 335, 338-339, 341, 347, 349, 354, 357, 360-361, 364, 366, 375, 377-379, 385, 388, 390-391, 401-410, 431-432, 441-442, 444-445, 448, 450-452, 459-462, 468-470, 475, 480-481, 486
S2M00106-00107, 110-111, 116, 119, 122, 124, 142-154, 159-162, 165-168, 170
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
8 2N2765 BOLT-FLANGE HEAD
8 2N2766 LOCKNUT
20 5M2894 WASHER-HARD
12 6V1943 BOLT-HIGH TEMP
4 6V3917 SEAL-O-RING
8 6V6753 BOLT-HIGH TEMP
2 1215736 GASKET-TURBO
16 1255375 BOLT
2 1548741 SEAL-O-RING
4 2071382 GASKET-EXHAUST
2 2071390 BELLOWS AS
2 2894078 HOUSING-TURBINE
2 2894079 GASKET
*******Group 2*******
8 2N2765 BOLT-FLANGE HEAD
8 2N2766 LOCKNUT
20 5M2894 WASHER-HARD
12 6V1943 BOLT-HIGH TEMP
4 6V3917 SEAL-O-RING
8 6V6753 BOLT-HIGH TEMP
2 1215736 GASKET-TURBO
16 1255375 BOLT
2 1548741 SEAL-O-RING
4 2071382 GASKET-EXHAUST
2 2071390 BELLOWS AS
2 2894079 GASKET
2 2947492 HOUSING-TURBINE
*******Group 3*******
8 2N2765 BOLT-FLANGE HEAD
8 2N2766 LOCKNUT
20 5M2894 WASHER-HARD
12 6V1943 BOLT-HIGH TEMP
4 6V3917 SEAL-O-RING
8 6V6753 BOLT-HIGH TEMP
2 1215736 GASKET-TURBO
16 1255375 BOLT
2 1548741 SEAL-O-RING
4 2071382 GASKET-EXHAUST
2 2071390 BELLOWS AS
2 2894079 GASKET
2 2944527 HOUSING-TURBINE
ACTION REQUIRED
Replace turbine housing with new turbine housing and spiral wound seal. Refer to attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-15000 hrs 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 15.0-hour job for Group 1
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-15000 hrs 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 15.0-hour job for Group 2
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 3*******
0-15000 hrs 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 15.0-hour job for Group 3
PARTS
26Jul2007
U-359
A-296
D-298
O-322
TM-17
After Failure Only
TURBOCHARGER EXHAUST LEAKS ON 3512B AND 3516B MARINE ENGINES
1052 PS51340
This Program can only be administered after a failure occurs.The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51340" as the Part Numberand "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Jul2009
PROBLEM
Exhaust is leaking between the turbine housing and turbo cartridge.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3512B 2EZ00235-00375
8EM00361-00373, 376-385, 387-401, 403-404, 409-410, 415, 417-430, 433-444, 447-451, 455-463, 465, 467-468, 470-486, 491-492, 494-502, 505-508, 515, 517-526, 532-537, 546-561
S2J00101-00103, 105-114, 117-118, 121-154, 159, 164-177, 179-181, 183-187, 189-197, 201-205, 207, 210-217, 221-227, 229-230, 232-233, 235, 238-240, 242-245, 252-253, 256-277, 281-297, 305-310, 312-314, 320, 322-334, 336-337, 340, 342-346, 348, 350-353, 355-356, 358-359, 362-363, 365, 367-374, 376, 380-384, 386-387, 389, 392-400, 411, 413-414, 416-417, 425-426, 433-434, 436-437, 439-440, 446-447, 449, 453-458, 463-467, 471-474, 476-479, 482-485, 487-490
S2M00114-00115, 117-118, 120-121, 130-141, 155-158, 163-164
3516B 8KN00418-00420, 425-431, 433, 435, 442-447, 449-454, 457-466, 475-483, 486-492, 499-515, 520-521, 525-526, 529-531, 534-536, 539-552, 554-562, 567-573, 575-578, 581-587
*******Group 2*******
3512B 4TN00401, 403, 405-439, 445-450, 452-456, 459-469, 471, 473-478, 483-484, 487-493, 498-499, 501-504, 508, 512-515, 517-518, 521-526, 530, 532, 534, 536-545, 549-558, 562, 565-566, 568-569, 573-612, 614, 617-624, 626-631, 633-644, 646, 649-677, 681-690, 692, 694, 696-703, 705-710, 714, 716-717, 721-727, 730, 732-735, 740-746, 748-756, 761-763, 765-766, 769-770, 774-775, 778, 780-787, 795, 798-800, 805-812, 814, 816-819, 821-823, 825-840, 845-849, 851-855, 858-861, 864-867
8EM00374-00375, 386, 402, 405-408, 416, 431-432, 445-446, 453-454, 464, 466, 469, 487-490, 493, 503-504, 509-514, 516, 527-531, 538-545
S2L00100-00128, 135-137, 140-209, 216-262, 265-492, 495-618, 620-623, 625-629, 631-635, 637-638, 641-642, 645-680
*******Group 3*******
3512B S2J00104, 115-116, 119-120, 155-158, 160-163, 178, 182, 188, 198-200, 206, 208-209, 218-220, 228, 231, 234, 236-237, 241, 246-251, 254-255, 278-280, 298-304, 311, 315-319, 321, 335, 338-339, 341, 347, 349, 354, 357, 360-361, 364, 366, 375, 377-379, 385, 388, 390-391, 401-410, 431-432, 441-442, 444-445, 448, 450-452, 459-462, 468-470, 475, 480-481, 486
S2M00106-00107, 110-111, 116, 119, 122, 124, 142-154, 159-162, 165-168, 170
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
8 2N2765 BOLT-FLANGE HEAD
8 2N2766 LOCKNUT
20 5M2894 WASHER-HARD
12 6V1943 BOLT-HIGH TEMP
4 6V3917 SEAL-O-RING
8 6V6753 BOLT-HIGH TEMP
2 1215736 GASKET-TURBO
16 1255375 BOLT
2 1548741 SEAL-O-RING
4 2071382 GASKET-EXHAUST
2 2071390 BELLOWS AS
2 2894078 HOUSING-TURBINE
2 2894079 GASKET
*******Group 2*******
8 2N2765 BOLT-FLANGE HEAD
8 2N2766 LOCKNUT
20 5M2894 WASHER-HARD
12 6V1943 BOLT-HIGH TEMP
4 6V3917 SEAL-O-RING
8 6V6753 BOLT-HIGH TEMP
2 1215736 GASKET-TURBO
16 1255375 BOLT
2 1548741 SEAL-O-RING
4 2071382 GASKET-EXHAUST
2 2071390 BELLOWS AS
2 2894079 GASKET
2 2947492 HOUSING-TURBINE
*******Group 3*******
8 2N2765 BOLT-FLANGE HEAD
8 2N2766 LOCKNUT
20 5M2894 WASHER-HARD
12 6V1943 BOLT-HIGH TEMP
4 6V3917 SEAL-O-RING
8 6V6753 BOLT-HIGH TEMP
2 1215736 GASKET-TURBO
16 1255375 BOLT
2 1548741 SEAL-O-RING
4 2071382 GASKET-EXHAUST
2 2071390 BELLOWS AS
2 2894079 GASKET
2 2944527 HOUSING-TURBINE
ACTION REQUIRED
Replace turbine housing with new turbine housing and spiral wound seal. Refer to attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-15000 hrs 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 15.0-hour job for Group 1
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-15000 hrs 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 15.0-hour job for Group 2
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 3*******
0-15000 hrs 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 15.0-hour job for Group 3
PARTS
Caterpillar SIS machinery equipment:
Caterpillar SIS
3412 ENGINE INDUSTRIAL 38S13236-16483 »
4W-8765
PUMP GP-FUEL INJECTION
3412 ENGINE INDUSTRIAL 38S13236-16483 »
4W-8765
PUMP GP-FUEL INJECTION
3412 Generator Set 81Z05000-14500 »
4W-8765
PUMP GP-FUEL INJECTION
3412 Generator Set 81Z05000-14500 »
4W-8765
PUMP GP-FUEL INJECTION
3412C Generator Set 81Z14501-UP »
4W-8765
PUMP GP-FUEL INJECTION
Caterpillar parts catalog:
Parts pump Caterpillar catalog:
3408, 3408C, 3412, 3412C, 3412D
24H, 3412, 3412C, 3412E, 651E, 657E, 773B, 773D, 775B, 775D, 990, 990 II, 992C, 992D, D10N, D10R, G3412, G3412C, PR-1000, PR-750B
245, 3406, 3406B, 3408, 3412, 621, 621B, 623B, 627B, 631D, 633D, 637D, 639D, 651E, 657E, 768C, 769C, 772B, 773B, 824C, 825C, 826C, 834B, 992C
3126, 3412, 3412C, 3412D, 772B, 773B, 992C, CG137-12, G3412, G3412C, PM3412, PR-1000, PR-750B, SCT673, SPS342, SPT342
3412, 651E, 657E, 772B, 773B, 775B, 990, 992C, 992D, D10N, D9L, G3412, PR-1000, PR-750B
3412, 3412C, 3412D, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 844, 844H, 990, 990 II, 990H, 992C, AD55B, AD60, C27, C32, CG137-12, CX35-P800, D10N, D10R, D8L, D9L, D9N,...
3406C, 3406E, 3408, 3408B, 3408C, 3412, 3456, 631D, 631E, 633D, 637D, 637E, 639D, 657E, 768C, 769C, 771C, 824G, 825G, 826G, 834B, 836, 980G, 988B, C-15, C-16, C15, CG137-08, D350E II, D400E II, G3408,...
3408, 3412, 631D, 633D, 637D, 639D, 651E, 657E, 768C, 769C, 772B, 773B, 988B, 992C, D8L, D9L
24H, 3412, 3412C, 3412E, 651E, 657E, 772B, 773B, 773D, 775B, 775D, 990, 990 II, 992C, 992D, D10N, D10R, G3412, G3412C, PR-1000, PR-750B
24H, 3412, 3412C, 3412D, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 773F, 775D, 775E, 775F, 844, 844H, 990, 990 II, 990H, 992C, 992D, C27, C30, C32, D10N, D10R, D8L, D9L, D9N, D9R, G3412, G3412C, PM3...
3408, 3408B, 3408C, 3412, 3412C, 3412D, 589, 631E, 637E, 651E, 657E, 768C, 769C, 771C, 772B, 773B, 775B, 834B, 836, 988B, 988F, 990, 992C, 992D, D10N, D8L, D9L, D9N, D9R, PM-565, PM3412, PR-1000, PR-4...
120G, 12G, 12H, 12H ES, 12H NA, 140H, 140H ES, 140H NA, 143H, 14H, 14H NA, 160H, 160H ES, 160H NA, 163H, 163H NA, 16G, 16H, 16H NA, 214B, 235, 3114, 3116, 3126, 3126B, 3126E, 3176, 3176B, 3176C, 3196,...
1151062
PUMP GP-FUEL PRIMING
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516B, PM3508, PM3512
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516B, PM3508, PM3512
7W9008
PUMP GP-GOV DRIVE & FUEL INJ
3406B, 3406C
3406B, 3406C
3114, 3116, 533, 543, 910E, 918F, 924F, 953B, AP-1000, AP-1000B, AP-1050, AP-1055B, BG-2455C, BG-245C, CB-434, CB-634C, CB-634D, CP-563, CS-531, CS-531C, CS-533, CS-533C, CS-563C, CS-573, CS-573C, CS-...
7E4358
PUMP GP-WATER
3606, 3608, 3612, 3616, C280-12, C280-16, C280-6, C280-8, G3606, G3608, G3612, G3616
3606, 3608, 3612, 3616, C280-12, C280-16, C280-6, C280-8, G3606, G3608, G3612, G3616
2221906
PUMP GP-FUEL PRIMING
3516B, 784C, 785, 785B, 785C, 785D, 789C, 789D, 793C, 793D, 994F, 994H
3516B, 784C, 785, 785B, 785C, 785D, 789C, 789D, 793C, 793D, 994F, 994H
1349405
PUMP GP-UNIT INJECTOR HYD
24H, 3408E, 3412E, 631E, 633E II, 637E, 651E, 657E, 769C, 769D, 771D, 773B, 773D, 775D, 834B, 836, 988F II, 990 II, 992C, D10R, D9R, PM-565, PM-565B
24H, 3408E, 3412E, 631E, 633E II, 637E, 651E, 657E, 769C, 769D, 771D, 773B, 773D, 775D, 834B, 836, 988F II, 990 II, 992C, D10R, D9R, PM-565, PM-565B
3586169
PUMP GP-FILTER & FUEL TRANSFER
324E, 324E L, 324E LN
324E, 324E L, 324E LN
3508B, 3512, 3512B, 3512C, 3516, 3516B, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 793, 793B, 797, 797B, 994, G3508, G3512, G3512E, G3516, G3516B, G3516C, G3516E, PM3512, PMG3516, SPF343, SPS...
6I3642
PUMP GP-WATER
3406C, 3406E
3406C, 3406E
3451974
PUMP GP-FUEL INJECTION
12M 2, 140M 2, 160M 2, 336E, 336E H, 336E HVG, 336E L, 336E LH, 336E LN, 568 FM LL, 627H, 966K, 972K, D6T LGP, D6T XL, D7E, D7E LGP
12M 2, 140M 2, 160M 2, 336E, 336E H, 336E HVG, 336E L, 336E LH, 336E LN, 568 FM LL, 627H, 966K, 972K, D6T LGP, D6T XL, D7E, D7E LGP
1275687
PUMP GP-PRELUBRICATION
3606, 3608, 3612, 3616, G3606, G3606B, G3608, G3612, G3616
3606, 3608, 3612, 3616, G3606, G3606B, G3608, G3612, G3616