5I4537 PUMP ASSY. Caterpillar parts
E240
Rating:
Alternative (cross code) number:
CA5I4537
5I-4537
5I4537
CA5I4537
5I-4537
5I4537
Weight: 315 pounds 142 kg.
EXCAVATOR,
Compatible equipment models: 5I4537:
Information:
Release the hydraulic system pressure. Reference: Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" in this manual.
Drain the oil from the hydraulic oil tank into a suitable container for storage or disposal. The capacity of the hydraulic oil tank is 370 L (98 US gal).
Illustration 1 g00638529
Remove four bolts (1), the washers, and cover plate (2) underneath the main control valve.
Illustration 2 g00638530
Remove six bolts (3), the washers, and cover plate (4) above the main control valve.Note: Some hose assemblies and tube assemblies which are connected to the main control valve contain loose components. These components can be lost during removal and installation of the main control valve. Use care when you disconnect hose assemblies and tube assemblies from the main control valve.
For installation purposes, put identification marks on all hose assemblies, tube assemblies and electrical connectors that are connected to the main control valve.
Illustration 3 g00638532
Bottom view of the main control valve
Illustration 4 g00638534
Bottom view of the main control valve
Oil will drain from 13 hose assemblies (5) that are connected to the bottom side of the main control valve when the hoses are disconnected. Place a suitable container under the main control valve in order to contain the drain oil.
Disconnect 13 hose assemblies (5) from the bottom side of the main control valve. Put plugs in the ends of the hose assemblies in order to prevent oil loss. Plugs also keep contaminants out of the hydraulic system.
Illustration 5 g00638535
Disconnect ten hose assemblies (6) from the top rear side of the main control valve.
Disconnect two electrical connectors (7) from the main control valve.
Disconnect eight hose assemblies (8) from the top side of the main control valve. Put plugs in the ends of the hose assemblies in order to prevent oil loss. Plugs also keep contaminants out of the hydraulic system.
Disconnect hose assembly (9) from each side of the main control valve. Put plugs in the ends of the hose assemblies in order to prevent oil loss. Plugs also keep contaminants out of the hydraulic system.
Illustration 6 g00638542
Disconnect 15 tube assemblies (10) from the front side of the main control valve. Put plugs in the ends of the hose assemblies in order to prevent oil loss. Plugs also keep contaminants out of the hydraulic system.
Illustration 7 g00638543
Disconnect two hose assemblies (11) from the lower right side of the main control valve. Put plugs in the ends of the hose assemblies in order to prevent oil loss. Plugs also keep contaminants out of the hydraulic system.
Remove four bolts (13) and the washers from slow return check valve (12) .
Illustration 8 g00638544
Disconnect two large hose assemblies (14) from the back side of the main control valve. Put plugs in the ends of the hose assemblies in order to prevent oil loss. Plugs also keep contaminants out of the hydraulic system.
Illustration 9 g00638545
Illustration 10 g00638546
Disconnect five small hose assemblies (15) from the back side of the main control valve.
Illustration 11 g00638548
Fasten Tool (A) and a hoist to main control valve (16), as shown. Put slight lifting tension on the main control
Caterpillar parts catalog:
Parts pump Caterpillar catalog:
2P1784
PUMP GP-ENGINE OIL
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 235D, ...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 235D, ...
7N5909
PUMP GP-WATER
120B, 140B, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 3126, 330, 330 FM L, 330 L, 3304, 3304B, 3306, 3306B, 350, 515, 517, 525, 527, 561D, 571G, 572G, 627B, 627E, 627F, 637D,...
120B, 140B, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 3126, 330, 330 FM L, 330 L, 3304, 3304B, 3306, 3306B, 350, 515, 517, 525, 527, 561D, 571G, 572G, 627B, 627E, 627F, 637D,...
6N2642
PUMP GP-ENGINE OIL
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 235D, 330, ...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 235D, 330, ...
1w1695
PUMP GP-FUEL TRANSFER
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 235D, ...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 235D, ...
1W6539
PUMP GP-FUEL INJECTION
120G, 12G, 130G, 140G, 143H, 14G, 160G, 160H, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 3204, 3304, 3304B, 3306, 3306B, 508, 515, 518, 518C, 525, 527, 528, 571G, 572G, 615, 615C, 6...
120G, 12G, 130G, 140G, 143H, 14G, 160G, 160H, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 3204, 3304, 3304B, 3306, 3306B, 508, 515, 518, 518C, 525, 527, 528, 571G, 572G, 615, 615C, 6...
4W2448
PUMP GP-ENGINE OIL
120G, 12G, 130G, 140G, 14G, 160G, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 3304, 3304B, 3306, 3306B, 518, 528, 561D, 571G, 572G, 615, 615C, 621E, 621R, 627B, 627E, 637D, 637E, 65...
120G, 12G, 130G, 140G, 14G, 160G, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D, 235, 235B, 235C, 3304, 3304B, 3306, 3306B, 518, 528, 561D, 571G, 572G, 615, 615C, 621E, 621R, 627B, 627E, 637D, 637E, 65...
2W8001
PUMP GP-WATER
120B, 140B, 215C, 215D, 219D, 225D, 229, 229D, 235, 235B, 235C, 330, 330 FM L, 330 L, 3304, 3304B, 3306, 3306B, 350, 515, 525, 527, 561D, 571G, 572G, 627B, 627E, 627F, 637D, 637E, 639D, 65, 65C, 70C, ...
120B, 140B, 215C, 215D, 219D, 225D, 229, 229D, 235, 235B, 235C, 330, 330 FM L, 330 L, 3304, 3304B, 3306, 3306B, 350, 515, 525, 527, 561D, 571G, 572G, 627B, 627E, 627F, 637D, 637E, 639D, 65, 65C, 70C, ...
4W0788
PUMP AS-FUEL PRIMING
14G, 205B, 215B, 224B, 235, 245, 3114, 3116, 320 L, 330 L, 3304, 3304B, 3306, 3306B, 350, 3516, 375, 446, 528, 572G, 621, 910E, 920, 926, 936F, 943, 950B, 950F, 953, 953C, 966F, 980C, 980F, C-12, C12,...
14G, 205B, 215B, 224B, 235, 245, 3114, 3116, 320 L, 330 L, 3304, 3304B, 3306, 3306B, 350, 3516, 375, 446, 528, 572G, 621, 910E, 920, 926, 936F, 943, 950B, 950F, 953, 953C, 966F, 980C, 980F, C-12, C12,...
0962331
PUMP
E240
E240
0969415
PUMP
E240
E240
0990803
PUMP
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E240
0997479
PUMP
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E240
1R9309
PUMP
E240
E240
0997479
PUMP
E240
E240
0990803
PUMP
E240
E240
0969415
PUMP
E240
E240
0962331
PUMP
E240
E240
G22601903
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