PUMP GP-PISTON 6E3136 - Caterpillar

TEBE7434-00
02Apr2018
U-187
A-140
D-168
O-170
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 516-9693 CYLINDER LINER ON CERTAIN C18 MARINE ENGINES
1201 PS45835
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45835" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
30Apr2020
PROBLEM
The existing 516-9693 Liner can crack on certain C18 Marine Engines. If the existing liner cracks, it can cause the engine oil and coolant to mix.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
C18 GTB05132-05150
SSW00138-00146, 148-154
T2P05190, 5192-5212, 5214, 5216-5219, 5221-5223, 5225-5226
TNA05291-05356, 5358-5364, 5366-5381
*******Group 2*******
C18 GEX05263-05288
SSM00160-00195
T2R05578-05719
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
2 1R1808 FILTER-LUBE (AFTER FAILURE ONLY)
1 1S9540 DOWEL (as required)
24 3E6772 SEAL-WATER
2 3S9643 SEAL-LIP TYPE
1 4N0699 GASKET
1 4N1650 DOWEL (as required)
26 5H1504 WASHER-HARD
3 5M6509 SEAL-O RING
2 5P0840 SEAL-O-RING
1 5P5846 SEAL-O-RING
1 5P8068 SEAL-O-RING
1 6I1055 DOWEL (as required)
1 6V4367 SEAL-O RING
6 8S9191 BOLT
6 9L5854 BAND-FILLER
6 9X7317 SEAL-FUEL SYSTEM
1 1090073 SEAL-O-RING
10 1241854 BOLT-12 POINT HD
16 1241855 BOLT-12 PT HEAD
6 1299452 GASKET-EXH MANF
1 1422329 SEAL-DRAINBACK
6 1515925 BOLT-OIL JET (as required)
6 1550809 SEAL-LINER
12 1552793 SEAL-LINER
2 1674407 SEAL-O-RING
24 2133217 BOLT
6 2239159 RING-PISTON
1 2271204 GASKET
6 2303728 SEAL-FUEL SYSTEM
6 2303775 SEAL-FUEL SYSTEM
6 2382707 RING-PISTON
6 2465659 RING-PISTON-OIL
6 2613450 BEARING-ROD (as required)
6 2748359 TUBE AS.-OIL JET (as required)
2 3535065 GASKET-OIL PAN
1 3590908 GASKET-CYL HEAD
6 5560701 LINER-CYLINDER
1 LOCTITE Loctite 5923 Aviation Sealant (as required)
1 OIL_BULK 45 L DEO (as required)
1 VCI_OIL VCI listed in SEHS9031 (as required)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
2 1R1808 FILTER-LUBE (AFTER FAILURE ONLY)
1 1S9540 DOWEL (as required)
24 3E6772 SEAL-WATER
2 3S9643 SEAL-LIP TYPE
1 4N0699 GASKET
1 4N1650 DOWEL (as required)
26 5H1504 WASHER-HARD
3 5M6509 SEAL-O RING
2 5P0840 SEAL-O-RING
1 5P5846 SEAL-O-RING
1 5P8068 SEAL-O-RING
1 6I1055 DOWEL (as required)
1 6V4367 SEAL-O RING
6 8S9191 BOLT
6 9L5854 BAND-FILLER
6 9X7317 SEAL-FUEL SYSTEM
1 1090073 SEAL-O-RING
10 1241854 BOLT-12 POINT HD
16 1241855 BOLT-12 PT HEAD
6 1299452 GASKET-EXH MANF
1 1422329 SEAL-DRAINBACK
6 1515925 BOLT-OIL JET (as required)
6 1550809 SEAL-LINER
12 1552793 SEAL-LINER
2 1674407 SEAL-O-RING
6 1962429 TUBE AS-OIL JET (as required)
24 2133217 BOLT
6 2239159 RING-PISTON
1 2271204 GASKET
6 2303728 SEAL-FUEL SYSTEM
6 2303775 SEAL-FUEL SYSTEM
6 2382707 RING-PISTON
6 2465659 RING-PISTON-OIL
6 2613450 BEARING-ROD (as required)
2 3535065 GASKET-OIL PAN
1 3590908 GASKET-CYL HEAD
6 5560701 LINER-CYLINDER
1 LOCTITE Loctite 5923 Aviation Sealant (as required)
1 OIL_BULK 45 L DEO (as required)
1 VCI_OIL VCI listed in SEHS9031 (as required)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
The existing cylinder liners should be replaced with 556-0701 Cylinder Liners. Refer to the appropriate engine Disassembly and Assembly manual in order to complete the rework.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-2000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 36.0-hour job for Group 1
Note: This is a 36.0 hour job to include the following aspects of the repair, for engines located in the shop:
- Disassembly and assembly
- Dyno testing after the repair
An additional 24.0