PUMP GP-GEAR 6E4657 - Caterpillar

Caterpillar: Confidential Yellow
This Program must be administered as soon as possible. When reporting the repair, use "PI1232" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T " as the SIMS Description Code. Exception: If the repair is done after failure, use "PI1232" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and " Z" as the SIMS Description Code.
PROBLEM
Update kits need to be installed on certain XQ125, XQ225 and XQ350 trailers with 3304B, 3306B, and 3406B Generator Sets to improve the towing characteristics of the trailers.
AFFECTED PRODUCT
Model & Identification Number
3304B (9HK48-56, 9HK60-75, 9HK80-83, 9HK85, 9HK86)
3306B (8JJ50-70, 8JJ72-86, 8JJ91-93, 8JJ95, 8JJ96; 85Z3911)
3406B (4JK39-43, 4JK45-48, 4JK51-53, 4JK58-61, 4JK63-77, 4JK79-89, 4JK92, 4JK93, 4JK95-97)
Parts Needed
Dealers will need to order parts for this Program.
3304B Generator Set / XQ125 Trailers
1 - TM125 Update Kit3306BGenerator Set / XQ225 Trailers
1 - TM225 Update Kit3406BGenerator Set / XQ350 Trailers
1 - TM350 Update KitOrder the appropriate rework kit needed for each trailer by contacting:
Capitol Power Systems
Capitol Packaging Division
#1 Capitol Drive
P.O. Box 2550
East Peoria, IL 61611, USA
Attention: Melanie Wallinger
Telephone: (309) 694-1234
Facsimile: (309) 694-4148
The update kits will be shipped to your dealership free of charge. There will be no charge for the parts nor will there be a charge for the shipping.
Action Required
See attached rework procedures.
Owner Notification
Does not apply.
Service Claim Allowances
3304B - 3306B
This is a 4-hour job.
3406B
This is a 5-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach. (1-Rework Procedure)Rework Procedure
Install the update kits following the procedures packaged with the kits. In addition, instruct every person who tows one of these trailers:
1. To determine the trailer gross weight and the trailer tongue weight.2. To determine the towing capability of the towing vehicle as specified in the truck owner's manual. Generally, a 1-ton truck is not large enough to tow an "XQ" trailer. Most 1- ton trucks are sufficient for towing an " XQ" trailer but the truck owner's manual should still be consulted for verification.3. The trailer must be level to tow safely. If the trailer is not level, adjust the hitch to level the trailer. If the hitch cannot be adjusted to a level position, use a different tow vehicle.4. The trailer must receive proper maintenance and towing preparations as outlined in the "XQ" Operation and Maintenance Manual, and the Dexter Axle Supplemental Operation and Maintenance Manual.5. The trailer is designed to be towed at a maximum safe speed of 55 Mph. Exceeding this speed is not recommended. It is the driver's responsibility to be aware of road and weather conditions, and to adjust the driving speed accordingly.A warning decal included in each update kit should be affixed in a prominent location on the front of the battery compartment access panel. Also included in the kit are two new hooks to be installed on the safety chains. These updates should be performed before the next