PUMP GP-HYDRAULIC 6Y3864 - Caterpillar

SEBE8487 August 28, 2003
U-233
A-164
D-169
O-192
TM-6
beforeor
after failure PRODUCT SUPPORT PROGRAM FOR REWORKINGAFTERCOOLER CORES AND ADAPTERS ON CERTAIN 3176 AND 3196 MARINE ENGINES
1063 PS41405
This Program can be administered eitherbefore or after failure. In either case the decision whether to apply theProgram is made by the dealer. When reporting the repair, use "PS41405"as the Part number and "7755" as the Group Number. If administered beforefailure, use "56" as the Warranty Claim Description Code and use "T" asthe SIMS Description Code. If administered after failure, use "96" as theWarranty Claim Description Code and use "Z" as the SIMS Description Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst.TERMINATION DATE
December 31, 2003PROBLEM
Aftercooler Cores and Adapters on certain 3176and 3196 Marine Engines need to be reworked. The presence of raw waterinside the engine can lead to severe engine damage if the problem remainsundetected and is not corrected.AFFECTED PRODUCT
Model Identification Number
3176B 9WK1-Up
3176C 6BW1-501
3196 2XR1-4489, 4492-4493,4503, 4512, 4515-4517, 4522-24, 4529-4536 ENGINE MUST SATISFY ONE OF THE CONDITIONSBELOW:
Proactively change the aftercooler cores in engineswith 250 hours or less. Engines with 50 hours or less should have prioritywhen scheduling repairs.
Rework new engines in stock at the selling Caterpillardealer, at the boat OEM, and all new unsold boats at the boat OEM or dealers.
If one engine in a boat qualifies for rework,only rework the sister engine if it also meets the criteria listed below.
Rework engines when S.O.S. shows Na over 50.
Rework engines that have blowby above 750cfh.
Rework engines that have other major repair beingdone.
Rework engines that have other symptoms of aftercoolerfailure documented in the claim.
Rework engines in other situations at the discretionof the MPC.
PARTS NEEDED
Qty
Part Number Description
1 2215457 Aftercooler Kit**** KIT CONTAINS THE FOLLOWINGPARTS:1 - 2165147 Aftercooler core
2 ? 1895801 Adapter
1 - 1R0716 Filter Gp ? Oil
2 ? 3P0649 Seal ? Adapter
2 ? 4P3871 Gasket ? Adapter
2 ? 6L1651 Seal ? Sea Water Line
2 ? 1095307 Gasket ? Aftercooler Core
1 ? 1260124 Gasket ? Air Line (4Bolt Design 3176C/3196)
1 - 1105141 Gasket - Air Line(3 Bolt Design 3176B/early 3176C & 3196)
2 ? 6V3917 Seal ? Air Line to Turbo
3 ? 9X7287 SealACTION REQUIRED
See the attached Rework Procedure.SERVICE CLAIM ALLOWANCES
Product age Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-60 mos 100% 8.5 0 0 0 0
61-90 mos 100% 4.25 0 0 0 4.25
Above 90 mos 100% 0 0 0 0 8.5
This is a 8.5?hr job. Premium Freight Charges will also beallowed on engines that are not within the normal warranty period. Travel is allowed at 1 man, 1 trip, 1engine
(or at 2 men, 1 trip, 2 engines).Proposed maximum labor allowance for aftercoolerreplacement:1063-010 R&I AFTERCOOLER 7.01000-070 CLEAN ENGINE 0.51000-072 PAINT ENGINE 0.51000-030 TEST AFTER RPS 0.5ONLY IF THE AFTERCOOLER CORE IS THE ONE THEENGINE WAS ORIGINALLY BUILT WITH:1063-034 PRESSURE TEST AFTERCOOLER CORE 0.5Resultant Damage up to 52 hr
Product age Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-60 mos 100% 100% 0 0 0 0
61-90 mos 100% 50% 0 0 0 50%
Above 90 mos 100% 0% 0 0 0 100%
Travel is allowed at 1 man, 6 trips,1 engine. Resultant damage parts and up to 59 totallabor hours (includes aftercooler rework) will be covered by this ServiceLetter.ONLY IF ENGINE QUALIFIES FOR HEAD AND/OR CYLINDERPACK REPLACEMENT:1100-002 TRANS COMP