PUMP GP-GEAR 9G8081 - Caterpillar

Personal injury or death can result from machine articulation or movement. Machine frames can move and a person can be crushed. Connect the steering frame lock between the front and rear frames before working on the machine.Before operating the machine, place the steering frame lock in the stored position.Failure to place the steering frame lock into the stored position before operating can result in loss of steering.
Personal injury can result from flame cutting or welding on painted areas.The effect of gasses from burned paint is a hazard to the person doing the cutting or welding.Do not flame cut or weld on painted areas.
Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc.Welding can cause fumes, burn skin and produce ultraviolet rays.Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working.Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death.Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts.See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society.American Welding Society
2501 N.W. 7th Street
Miami, Florida 33125
See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor.U.S. Department of Labor
Washington, D.C. 20210
Reference: Disassembly and Assembly, RENR4612, "R1300 Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, RENR6942, "R1300G Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, RENR8587, "R1300G Series II Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, RENR6942, "R1300G Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, RENR4631, "R1600 Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, KENR8508, "R1600G Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, RENR4794, "R1600G Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, RENR7843, "R1600G Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, UENR1457, "R1600H Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, RENR4562, "R1700 Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, KENR6271, "R1700G Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, RENR4675, "R1700G Load Haul Dump Machine Systems"Reference: Disassembly and Assembly, UENR4845, "R1700G Load Haul Dump Machine Systems"Reference: Special Instruction, REHS1841, "General Welding Procedures".Reference: Systems Operation, RENR8594, "Machining and Welding Information for Load Haul Dumps".Welding Requirements
For welds applied using Gas Metal Arc Welding (GMAW) use AWS A5.1 E7018 or AWS A5.20 E71T-1 wire with a diameter of 1.6 mm (0.063 inch). A gas mixture of 75 percent argon and 25 percent carbon dioxide is recommended.For welds applied using Manual Metal Arc Welding (MMAW) use AWS E7018 electrodes.Required Parts
Table 1
Qty Part Number Part Description
1 522-6219 (1) Bucket Parts Kit
24 521-4269 Plug
(1) Consists of 11 ejector plate ramps of various lengths.Procedure
Ensure that the bucket is free from dirt, grease, paint, rust, and moisture on surfaces where the ejector plate ramps are to be welded.
Illustration 1 g06216186
(1) Reference