9J4027 PUMP GROUP Caterpillar parts
988
Rating:
Alternative (cross code) number:
CA9J4027
9J-4027
9J4027
CA9J4027
9J-4027
9J4027
Weight: 0.80 pounds 0 kg.
WHEEL LOADER,
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Compatible equipment models: 9J4027:
Information:
Probable Causes
Air shutoff (if applicable)
Air inlet and exhaust system
Fuel injector
Turbocharger
Atmospheric pressure sensor
"Fuel Position" and/or "FRC Fuel Limit"
Flash file
Fuel quality
Valve adjustmentRecommended Actions
Air Shutoff (if applicable)
Check that both the air shutoffs are open.Air Inlet and Exhaust System
Check the air inlet system for restrictions and/or for leaks.
Check for an air filter restriction.
Check for derates and for alarms.
Perform a visual inspection of the system for restrictions and/or for leaks.
Check the exhaust system for restrictions.
Repair any leaks that were found. Remove any restrictions that were found. Replace any damaged components that were found. Fuel Injector
Check that the injector trim codes have been entered. Perform the "Cylinder Cutout Test". Use similar conditions for the test that were experienced during operation. Refer to the diagnostic functional test Troubleshooting, "Injector Solenoids".Turbocharger
Verify that the turbocharger has not failed. Periodic inspection and cleaning is recommended for the turbocharger compressor housing (inlet side).Atmospheric Pressure Sensor
Check the atmospheric pressure sensor for dirt and/or for debris. Remove the dirt and/or the debris. The atmospheric pressure should be between 50 kPa (7.2 psi) and 100 kPa (14.5 psi). The atmospheric pressure will vary depending on your altitude. If there is an active diagnostic code, perform the diagnostic functional test Troubleshooting, "Engine Sensor Open/Short Test".
Verify that the crankshaft and the camshaft drive gears are set with the proper orientation. Refer to the Disassembly and Assembly manual. Turbocharger Compressor Outlet Pressure Sensor, "Fuel Position", and/or "FRC Fuel Limit"
Monitor the status of "Fuel Position" and "Rated Fuel Limit" while the engine is operating under full load. If "Fuel Position" equals "Rated Fuel Limit" and "Fuel Position" is less than "FRC Fuel Limit", the electronics are operating correctly. Otherwise, proceed to the next Step.
Verify that there are no active diagnostic codes for the turbocharger compressor outlet pressure sensor.
Monitor the status of "Turbocharger compressor outlet pressure" and "Atmospheric Pressure" for normal operation on the Caterpillar Electronic Technician (ET). When the engine is not running, "Turbocharger compressor outlet pressure" should be 0 kPa (0 psi). Note: A problem with the FRC will only cause black smoke during acceleration. A problem with the FRC will not cause black smoke during steady state operation.Flash File
Verify that the correct flash file is installed. Refer to Troubleshooting, "Flash Programming" for more information.Fuel Quality
Cold weather adversely affects the characteristics of the fuel. Refer to Operation and Maintenance Manual for information on improving the characteristics of the fuel during cold weather operation.Valve Adjustment
Check the valve adjustment. Refer to the Systems Operation/Testing and Adjusting manual for more information.
Air shutoff (if applicable)
Air inlet and exhaust system
Fuel injector
Turbocharger
Atmospheric pressure sensor
"Fuel Position" and/or "FRC Fuel Limit"
Flash file
Fuel quality
Valve adjustmentRecommended Actions
Air Shutoff (if applicable)
Check that both the air shutoffs are open.Air Inlet and Exhaust System
Check the air inlet system for restrictions and/or for leaks.
Check for an air filter restriction.
Check for derates and for alarms.
Perform a visual inspection of the system for restrictions and/or for leaks.
Check the exhaust system for restrictions.
Repair any leaks that were found. Remove any restrictions that were found. Replace any damaged components that were found. Fuel Injector
Check that the injector trim codes have been entered. Perform the "Cylinder Cutout Test". Use similar conditions for the test that were experienced during operation. Refer to the diagnostic functional test Troubleshooting, "Injector Solenoids".Turbocharger
Verify that the turbocharger has not failed. Periodic inspection and cleaning is recommended for the turbocharger compressor housing (inlet side).Atmospheric Pressure Sensor
Check the atmospheric pressure sensor for dirt and/or for debris. Remove the dirt and/or the debris. The atmospheric pressure should be between 50 kPa (7.2 psi) and 100 kPa (14.5 psi). The atmospheric pressure will vary depending on your altitude. If there is an active diagnostic code, perform the diagnostic functional test Troubleshooting, "Engine Sensor Open/Short Test".
Verify that the crankshaft and the camshaft drive gears are set with the proper orientation. Refer to the Disassembly and Assembly manual. Turbocharger Compressor Outlet Pressure Sensor, "Fuel Position", and/or "FRC Fuel Limit"
Monitor the status of "Fuel Position" and "Rated Fuel Limit" while the engine is operating under full load. If "Fuel Position" equals "Rated Fuel Limit" and "Fuel Position" is less than "FRC Fuel Limit", the electronics are operating correctly. Otherwise, proceed to the next Step.
Verify that there are no active diagnostic codes for the turbocharger compressor outlet pressure sensor.
Monitor the status of "Turbocharger compressor outlet pressure" and "Atmospheric Pressure" for normal operation on the Caterpillar Electronic Technician (ET). When the engine is not running, "Turbocharger compressor outlet pressure" should be 0 kPa (0 psi). Note: A problem with the FRC will only cause black smoke during acceleration. A problem with the FRC will not cause black smoke during steady state operation.Flash File
Verify that the correct flash file is installed. Refer to Troubleshooting, "Flash Programming" for more information.Fuel Quality
Cold weather adversely affects the characteristics of the fuel. Refer to Operation and Maintenance Manual for information on improving the characteristics of the fuel during cold weather operation.Valve Adjustment
Check the valve adjustment. Refer to the Systems Operation/Testing and Adjusting manual for more information.
Caterpillar parts catalog:
Parts pump Caterpillar catalog:
1M7022
PUMP GP-FUEL PRIMING
16, 657, 657B, 666, 769, 824B, 834, 988
16, 657, 657B, 666, 769, 824B, 834, 988
8S7705
PUMP GP-FUEL PRIMING
1693, 641B, 650B, 657B, 666, 666B, 768B, 769, 824B, 825B, 826B, 983, 988, D343, D353C
1693, 641B, 650B, 657B, 666, 666B, 768B, 769, 824B, 825B, 826B, 983, 988, D343, D353C
1M7037
PUMP GP-OIL
631C, 633C, 637, 657B, 666, 768B, 769, 824B, 825B, 826B, 834, 988
631C, 633C, 637, 657B, 666, 768B, 769, 824B, 825B, 826B, 834, 988
9S0685
PUMP & GOVERNOR GP
824B, 825B, 826B, 834, 988
824B, 825B, 826B, 834, 988
2S0308
PUMP AS-FUEL PRIMING
16, 1693, 594, 621, 623, 641, 657B, 666, 769, 824B, 834, 980, 988, D342, D342C, D343, D353C, D8H, D9G, D9H
16, 1693, 594, 621, 623, 641, 657B, 666, 769, 824B, 834, 980, 988, D342, D342C, D343, D353C, D8H, D9G, D9H
6N6802
PUMP AS-FUEL PRIMING
16, 594H, 769, 824B, 834, 988, D10, D9H
16, 594H, 769, 824B, 834, 988, D10, D9H
6N9149
PUMP GP-FUEL TRANSFER
657B, 824B, 825B, 826B, 988
657B, 824B, 825B, 826B, 988
8J3834
PUMP GROUP
980B
980B
4250083
PUMP AS-WASHER
950 GC
950 GC
3382885
PUMP GP-GEAR
950 GC
950 GC
4239984
PUMP GP-TRANSMISSION
950 GC
950 GC
7E3456
PUMP AS-WATER
950F
950F
3T5475
PUMP GP
966R
966R
3V3173
PUMP ASSEM.
950B, 966D, 980C
950B, 966D, 980C
3G7428
PUMP GROUP
980B, D25C, D350C, D35C, D35HP, D400
980B, D25C, D350C, D35C, D35HP, D400
3G5864
PUMP GROUP
988B
988B
3V2780
PUMP ASSEM.
988B
988B