9J4983 PUMP GROUP Caterpillar parts
768B, 769
Rating:
Alternative (cross code) number:
CA9J4983
9J-4983
9J4983
CA9J4983
9J-4983
9J4983
Weight: 20 pounds 9 kg.
TRACTOR, TRUCK,
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$1,127.62
28 Apr 2022
US: Florida-Parts-Z
9J4983 - Pump Group 8J0340 for Caterpillar (CAT)
FIRST PRICE PARTS
FIRST PRICE PARTS
Information:
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 5P-3931 Anti-Seize Compound -
C -(1) Nickel-based, anti-seize compound -
(1) Refer to Technical Information Bulletin, TIBU 5269 for Manufacturer Part Numbers.
Illustration 1 g01086765
Install O-ring seal (25) and gasket (24) onto the engine block.
Illustration 2 g01086764
Install spacer plate (22).
Install head gasket (19), seals (20), seals (21), and O-ring seal (23) onto spacer plate (22).
Illustration 3 g01086762
Illustration 4 g01086760
Illustration 5 g01089250
Attach Tooling (A) and a suitable lifting device to cylinder head (4). The weight of cylinder head (4) is approximately 50 kg (110 lb).
Position cylinder head (4).
Clean bolts (17).
Apply engine oil to the threads of bolts (17) and install bolts (17).
Tighten bolts (17) in the numerical order shown to a torque of 30 5 N m (22 4 lb ft).
Tighten bolts (17) again in the numerical order shown to a torque of 200 15 N m (148 11 lb ft).
Retighten bolts (17) in the numerical order shown to a torque of 200 15N m (148 11 lb ft).
Turn bolts (17) in the numerical sequence shown to an angle of 180 5°.
Tighten bolts (18) to a torque of 55 10 N m (40 7 lb ft).
Position the gasket onto cylinder head (4).
Illustration 6 g01086759
Connect adapter assembly (13).
Install bolts (14).
Install the O-ring seals and elbow (16).
Install the O-ring seals and elbow (15).
Illustration 7 g01086757
Position gasket (11) and O-ring seals (12) onto cylinder head (4).
Illustration 8 g01086755
Position cover assembly (9) onto cylinder head (4).
Install bolts (10).
Illustration 9 g01086753
Position exhaust manifold (6) and the seal onto cylinder head (4).
Position clamps (8) onto exhaust manifold (6).
Install bolts (7).
Apply Tooling (B) to bolts (5). Simultaneously tighten the diagonally opposite bolts (5) to the following torque 55 5 N m (41 4 lb ft).
If necessary, install the thermocouples on exhaust manifold (6). Apply Tooling (C) to the thermocouples prior to installation. If the thermocouples are straight, tighten the nuts to a torque of 25 5 N m (18 4 lb ft). If the thermocouples have a 90 degree bend, tighten the nuts to a torque of 12 3 N m (105 27 lb in).
Illustration 10 g01086752
Install shield assemblies (3).
Illustration 11
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 5P-3931 Anti-Seize Compound -
C -(1) Nickel-based, anti-seize compound -
(1) Refer to Technical Information Bulletin, TIBU 5269 for Manufacturer Part Numbers.
Illustration 1 g01086765
Install O-ring seal (25) and gasket (24) onto the engine block.
Illustration 2 g01086764
Install spacer plate (22).
Install head gasket (19), seals (20), seals (21), and O-ring seal (23) onto spacer plate (22).
Illustration 3 g01086762
Illustration 4 g01086760
Illustration 5 g01089250
Attach Tooling (A) and a suitable lifting device to cylinder head (4). The weight of cylinder head (4) is approximately 50 kg (110 lb).
Position cylinder head (4).
Clean bolts (17).
Apply engine oil to the threads of bolts (17) and install bolts (17).
Tighten bolts (17) in the numerical order shown to a torque of 30 5 N m (22 4 lb ft).
Tighten bolts (17) again in the numerical order shown to a torque of 200 15 N m (148 11 lb ft).
Retighten bolts (17) in the numerical order shown to a torque of 200 15N m (148 11 lb ft).
Turn bolts (17) in the numerical sequence shown to an angle of 180 5°.
Tighten bolts (18) to a torque of 55 10 N m (40 7 lb ft).
Position the gasket onto cylinder head (4).
Illustration 6 g01086759
Connect adapter assembly (13).
Install bolts (14).
Install the O-ring seals and elbow (16).
Install the O-ring seals and elbow (15).
Illustration 7 g01086757
Position gasket (11) and O-ring seals (12) onto cylinder head (4).
Illustration 8 g01086755
Position cover assembly (9) onto cylinder head (4).
Install bolts (10).
Illustration 9 g01086753
Position exhaust manifold (6) and the seal onto cylinder head (4).
Position clamps (8) onto exhaust manifold (6).
Install bolts (7).
Apply Tooling (B) to bolts (5). Simultaneously tighten the diagonally opposite bolts (5) to the following torque 55 5 N m (41 4 lb ft).
If necessary, install the thermocouples on exhaust manifold (6). Apply Tooling (C) to the thermocouples prior to installation. If the thermocouples are straight, tighten the nuts to a torque of 25 5 N m (18 4 lb ft). If the thermocouples have a 90 degree bend, tighten the nuts to a torque of 12 3 N m (105 27 lb in).
Illustration 10 g01086752
Install shield assemblies (3).
Illustration 11
Caterpillar parts catalog:
Parts pump Caterpillar catalog:
8S5176
PUMP & GOVERNOR GP
631C, 633C, 637, 768B, 769
631C, 633C, 637, 768B, 769
1M7022
PUMP GP-FUEL PRIMING
16, 657, 657B, 666, 769, 824B, 834, 988
16, 657, 657B, 666, 769, 824B, 834, 988
8S7705
PUMP GP-FUEL PRIMING
1693, 641B, 650B, 657B, 666, 666B, 768B, 769, 824B, 825B, 826B, 983, 988, D343, D353C
1693, 641B, 650B, 657B, 666, 666B, 768B, 769, 824B, 825B, 826B, 983, 988, D343, D353C
1M7037
PUMP GP-OIL
631C, 633C, 637, 657B, 666, 768B, 769, 824B, 825B, 826B, 834, 988
631C, 633C, 637, 657B, 666, 768B, 769, 824B, 825B, 826B, 834, 988
2S0308
PUMP AS-FUEL PRIMING
16, 1693, 594, 621, 623, 641, 657B, 666, 769, 824B, 834, 980, 988, D342, D342C, D343, D353C, D8H, D9G, D9H
16, 1693, 594, 621, 623, 641, 657B, 666, 769, 824B, 834, 980, 988, D342, D342C, D343, D353C, D8H, D9G, D9H
6N6802
PUMP AS-FUEL PRIMING
16, 594H, 769, 824B, 834, 988, D10, D9H
16, 594H, 769, 824B, 834, 988, D10, D9H
8M2667
PUMP ASSEM.
651, 657, 769, 824, 834, D343
651, 657, 769, 824, 834, D343
7S5108
PUMP GP - FUEL TRANSFER
657B, 666, 768B, 769, 950, 966C, D343, D6C
657B, 666, 768B, 769, 950, 966C, D343, D6C
8J0340
PUMP GROUP
768B, 769
768B, 769
3G5869
PUMP GROUP
768B
768B
8J0340
PUMP GROUP
768B, 769
768B, 769
8D4087
PUMP
772
772
3182596
PUMP GP-GEAR
770G, 770G OEM, 772G, 772G OEM
770G, 770G OEM, 772G, 772G OEM
2G7743
PUMP
769C, 777
769C, 777
3G5869
PUMP GROUP
768B
768B