PUMP GP-WATER 9N3654 - Caterpillar

3208 (01Z41824-Up, 03Z41824-Up) Do NOT perform any procedure outlined in this Special Instruction until you have read and understood the information.Reference; Special Instruction; SMHS6988, "Use Of 3P-2200 Calibration Tool Group".Special Instruction; SMHS7013, "Use Of The 5P-4203 Field Service Tool Group Or 5P-6577 Fuel Setting Tool Group".Introduction
This Special Instruction explains the calibration procedure for the heavy sleeve (commonly called the thick sleeve) metering fuel system. This Special Instruction shows:* The differences between the new 133-8985 Governor And Fuel Injection Pump Group, (HSMFS) and the 109-0324 Governor And Fuel Injection Pump Group, Sleeve Metering Fuel System (SMFS).* Calibration procedure for setting the 124-5932 Lever Assemblies.Recommended Tools
* 4C-9738 Torque Screwdriver set at 1.7 N m (15 lb in).* 4C-9738 Torque Screwdriver set at 4.0 N m (35 lb in).Required Tooling
* 3P-2200 Sleeve Setting Group: The HSMFS Injection Pump Group requires the use of many of the past 3208 Calibration Tools. A few new dedicated tools are required for the HSMFS.
Illustration 1. Parts included, and parts required but not included within the 3P-2200 Sleeve Setting Group. See Chart 1 and Chart 2 for item and part numbers. The 3P-2200 Sleeve Setting Group is used to set, test and adjust SMFS Injection Pump Groups.Reference, Special Instruction; SMHS6988, "Use Of 3P-2200 Calibration Tool Group".Special Instruction, SMHS7013, "Use Of The 5P-4203 Field Service Tool Group Or 5P-6577 Fuel Setting Tool Group". All tools may be stored in a 6V-3073 Plastic Case. The lid contains a 6V-4094 Liner and 6V-4873 Packing in the bottom for protection. The 6V-4873 Packing is topped with a 2P-8289 Tool Holder Block.
Illustration 2. The 5P-4203 Tool Group. See chart 3. for item and part number. 109-0324 Governor And Fuel Injection Pump Group (SMFS).
Illustration 3. View of the 109-0324 Governor And Fuel Injection Pump Group (SMFS). (1) 9N-5820 Lever. (2) 124-5941 Shaft. (3) 9Y-7791 Sleeve.The SMFS Injection Pump Group 9.0 mm (.35 in) 9Y-7791 Sleeve (3) has four 9N-5820 Levers (1) on each