PUMP GP-GEAR 9T9909 - Caterpillar

Remove Sea Water Pump (Marine Engine)
1. Remove the inlet and outlet water lines to pump (1).2. Remove oil supply line (2).3. Remove nuts (3). Remove sea water pump (1). The weight of the pump is 27 kg (60 lb.).Install Sea Water Pump (Marine Engine)
1. Put sea water pump (2) into position on the engine. Install the nuts and washer for studs (1).2. Install the oil supply line between pump (2) and the side of the cylinder block.3. Connect the inlet and outlet water lines to pump (2).Disassemble Sea Water Pump (Earlier Marine Engine)
Start By:a. remove sea water pump 1. Remove bolt and washer (4) from sea water pump shaft. Remove gear (3) with Tool (F).2. Remove housing (2).3. Remove clamp (1). Remove end cover (7). Remove plate (5) from the end cover.4. Remove the cotter pin, nut (6) and washer. Remove impeller with Tool (A) and two 8 mm bolts 50.8 mm (2 in) long or tap the holes and use two 5/16 -18 NC x 50.8 mm (2 in) long bolts. 5. Remove O-ring seal (8) and ring (10).6. Remove washer (9) and key (11). Remove plate (12). 7. Remove nuts (14) that hold body (13) to housing (15).8. Use a press to remove housing (15) and shaft (16) from body (13). Remove seal (17).9. Remove the ceramic ring from the body with Tool (B) and a press. Remove the rubber washer (thrower) from shaft (16). Remove seal (18) with Tool (H). 10. Remove the rubber washer (thrower) from shaft (16). Remove seal (18) with Tool (H). 11. Remove snap ring (19) with Tool (D). 12. Bend back the lock from nut (21). Remove nut (21) with Tool (C). Remove the lock.13. Remove spacer (20). 14. Remove shaft (16) from housing (15) with a press. Do not let the shaft drop as it is removed.15. Remove the bearing from shaft (16) with a press.16. Remove bearing retainer (22). Remove the bearing from housing (15) with Tool (E) and a press.17. Remove bearing race (23) with Tool (G).Assemble Sea Water Pump (Earlier Marine Engine)
1. Install the bearing race in housing (1) with Tool (B). Install bearing until it is against the shoulder in housing (1). 2. Install the double roller-bearing (2) in housing (1) with Tool (C) and a press. Install the bearing until it is against the shoulder in housing (1). 3. Install single roller bearing (4) on shaft (3) until it is against the shroud of shaft (3).4. Put 9S3265 Retaining Compound to the inside diameter of collar (5) and on shaft (3). Install collar (5) until it makes contact with bearing (4). Remove any excess compound. 5. Install retainer (6) on housing (1) to hold the double roller bearing (2) in position.6. Install shaft (3) and bearing (4) in housing (1) as a unit. Be sure that shaft (3) is in alignment with the bearing (4) is also in alignment with it respective outer race. 7. Install snap ring (7) with Tool (D). 8. Install