RACE-OUT RLR-YM 3807495 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 207-5034(1) Stud Tensioner Tool Gp 1
301-5215(2) Stud Tensioner Tool Gp 1
B 8T-0820 Hydraulic Pressure Gauge 1
350-7768(3) Electric Hydraulic Pump (115v) 1
350-7769(3) Electric Hydraulic Pump (230v) 1
9U-6600(3) Hand Hydraulic Pump 1
8T-3035 Hydraulic Line 1
C 126-6918(4)
or
126-6919(5) Lifting Bracket 1
126-6920 Handle Rod 1
5D-1972 Bolt 2
D 229-3639 Overhaul Protection Gp 1
E 126-6920 Handle Rod 1
(1) Operating pressure is 40000 1520 kPa (5800 220 psi).
(2) Operating pressure is 125000 4920 kPa (18130 715 psi).
(3) There are three pumps that are listed in the tool chart. Any one of the pumps may be used for this procedure.
(4) Use with V-engines
(5) Use with In-line enginesStart By:
Remove the exhaust manifold shields.
Remove the fuel injector.
If necessary, remove the engine lifting bracket.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Make sure that the starting system is disabled.Note: Tooling (D) provides all the protective covers and plugs for one cylinder. Use these protective covers in order to maximize the protection during these procedures.
Illustration 1 g03818201
Remove bolts (1) and cover (2).
Illustration 2 g01299470
Remove oil supply tube assembly (3).
Illustration 3 g01299474
Typical Example
Use the proper procedure in order to apply tension to the cylinder head studs. Failure to follow the correct procedure will result in damage to the cylinder head assembly and the cylinder block assembly.
Note: Tooling (A) has a guard that is not used in the photo.
Place pedestals (7) over the cylinder head nuts. These pedestals are a part of Tooling (A).
Place hydraulic cylinders (6) over the pedestals. These cylinders are a part of Tooling (A).
Attach Tooling (B) to Tooling (A).
Install collars (4). Tighten these collars with a ratchet lever (1/2 inch drive). These collars are a part of Tooling (A).
Loosen the collars to 1 1/2 turns.