6Y9096 RACE & ROLLER AS-INNER Caterpillar parts
966K, 966M XE, 972M XE
Rating:
Alternative (cross code) number:
CA6Y9096
6Y-9096
6Y9096
CA6Y9096
6Y-9096
6Y9096
Weight: 1 pounds 0 kg.
WHEEL LOADER,
Information:
Removal Procedure
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     6V-6980     Fuel Nozzle Puller     1    
B     FT-1533     Adapter     1    
1P-0074 Slide Hammer Puller     1    Start By:
Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not allow the tops of the fuel injector nozzles to turn while the fuel lines are loosened. The fuel injector nozzles will be damaged if the tops of the fuel injector nozzle turns in the body. Defective fuel injector nozzles will damage the engine due to incorrect spray patterns.
Illustration 1 g00448820
Remove bolt (1) and the clamp that secures the fuel injector nozzle.
Illustration 2 g00448821
Install Tool (A) over the fuel injector nozzle. Turn screw (2) counterclockwise until the button on the end of the screw is just above the bolt hole for the clamp that holds down the fuel injector nozzle.
Tilt Tool (A) upward so that the inside lip of the fuel nozzle puller is under the diameter of the fuel injector nozzle.
Turn screw (2) clockwise until the button on Tool (A) goes into the bolt hole for the clamp that holds down the fuel injector nozzle.
Do not exceed the recommended torque on the screw of the 6V-6980 Fuel Nozzle Puller in order to remove the nozzle. The nozzle will bend or break if a torque greater than 17 N m (13 lb ft) is applied.
Turn screw (2) clockwise in order to lift the fuel injector nozzle out of the bore. After the fuel injector nozzle is loose in the bore of the cylinder head, move the fuel injector nozzle upward and move the fuel injector nozzle downward. Moving the fuel injector nozzle helps to loosen any carbon buildup and aids in the removal of the fuel injector nozzle.
When Tool (A) is used to remove the fuel injector nozzles, remove the carbon dam seal on the end of the fuel injector nozzle.
Illustration 3 g00448822
If the fuel injector nozzle cannot be removed with Tool (A), Tool (B) must be used.Note: When Tool (B) is used, it is likely that the fuel injector nozzle cannot be used again. A new fuel injector nozzle will need to be installed as a replacement.Note: Align the centerline of Tool (B) with the extended centerline of fuel injector nozzle (3). This procedure will help prevent distortion of the fuel injector nozzle which can cause the fuel injector nozzle to bend or break.
Remove the protective cap and install Tool (B) .
Use the slide hammer in order to remove fuel injector nozzle (3) .
Remove the compression seal from the fuel injector nozzle.
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     6V-6980     Fuel Nozzle Puller     1    
B     FT-1533     Adapter     1    
1P-0074 Slide Hammer Puller     1    Start By:
Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not allow the tops of the fuel injector nozzles to turn while the fuel lines are loosened. The fuel injector nozzles will be damaged if the tops of the fuel injector nozzle turns in the body. Defective fuel injector nozzles will damage the engine due to incorrect spray patterns.
Illustration 1 g00448820
Remove bolt (1) and the clamp that secures the fuel injector nozzle.
Illustration 2 g00448821
Install Tool (A) over the fuel injector nozzle. Turn screw (2) counterclockwise until the button on the end of the screw is just above the bolt hole for the clamp that holds down the fuel injector nozzle.
Tilt Tool (A) upward so that the inside lip of the fuel nozzle puller is under the diameter of the fuel injector nozzle.
Turn screw (2) clockwise until the button on Tool (A) goes into the bolt hole for the clamp that holds down the fuel injector nozzle.
Do not exceed the recommended torque on the screw of the 6V-6980 Fuel Nozzle Puller in order to remove the nozzle. The nozzle will bend or break if a torque greater than 17 N m (13 lb ft) is applied.
Turn screw (2) clockwise in order to lift the fuel injector nozzle out of the bore. After the fuel injector nozzle is loose in the bore of the cylinder head, move the fuel injector nozzle upward and move the fuel injector nozzle downward. Moving the fuel injector nozzle helps to loosen any carbon buildup and aids in the removal of the fuel injector nozzle.
When Tool (A) is used to remove the fuel injector nozzles, remove the carbon dam seal on the end of the fuel injector nozzle.
Illustration 3 g00448822
If the fuel injector nozzle cannot be removed with Tool (A), Tool (B) must be used.Note: When Tool (B) is used, it is likely that the fuel injector nozzle cannot be used again. A new fuel injector nozzle will need to be installed as a replacement.Note: Align the centerline of Tool (B) with the extended centerline of fuel injector nozzle (3). This procedure will help prevent distortion of the fuel injector nozzle which can cause the fuel injector nozzle to bend or break.
Remove the protective cap and install Tool (B) .
Use the slide hammer in order to remove fuel injector nozzle (3) .
Remove the compression seal from the fuel injector nozzle.
Caterpillar parts catalog:
Parts race Caterpillar catalog:
5P1827
RACE-BEARING-THRUST
130G, 14G, 508, 613B, 613C, 613C II, 65, 824C, 824G, 824G II, 824H, 825G, 825G II, 825H, 826G, 826G II, 826H, 931, 931B, 966G, 966G II, 966H, 966K, 966M XE, 972G, 972G II, 972H, 972M XE, 980C, 980G, 9...
130G, 14G, 508, 613B, 613C, 613C II, 65, 824C, 824G, 824G II, 824H, 825G, 825G II, 825H, 826G, 826G II, 826H, 931, 931B, 966G, 966G II, 966H, 966K, 966M XE, 972G, 972G II, 972H, 972M XE, 980C, 980G, 9...
3B3967
RACE-ROLLER BEARING
128, 129, 508, 517, 931, 931B, 931C, 933, 933C, 935B, 939C, 955C, 955H, 955K, 955L, 966K, 966M XE, 972M XE, D3, D3B, D3C, D3C III, D3G, D4B, D4C, D4C III, D4G, D4HTSK II, D4HTSK III, D5C, D5C III, D5G
128, 129, 508, 517, 931, 931B, 931C, 933, 933C, 935B, 939C, 955C, 955H, 955K, 955L, 966K, 966M XE, 972M XE, D3, D3B, D3C, D3C III, D3G, D4B, D4C, D4C III, D4G, D4HTSK II, D4HTSK III, D5C, D5C III, D5G
5M3472
RACE-BEARING INNER
533, 543, 953C, 963C, 966K, 966M XE, 972M XE, 973C, 983, D7F, HA770, HA771, HA870, HA871, TK370, TK371, TK380, TK381
533, 543, 953C, 963C, 966K, 966M XE, 972M XE, 973C, 983, D7F, HA770, HA771, HA870, HA871, TK370, TK371, TK380, TK381
5D6659
RACE & ROLLER AS
627, 631C, 631E, 633D, 637D, 637E, 641B, 650B, 651E, 657B, 657E, 657G, 966K, 966M XE, 972M XE, D10R, D10T, D10T2, D7E, D7E LGP
627, 631C, 631E, 633D, 637D, 637E, 641B, 650B, 651E, 657B, 657E, 657G, 966K, 966M XE, 972M XE, D10R, D10T, D10T2, D7E, D7E LGP
2782392
RACE-ROLLER
966K, D7E, D7E LGP
966K, D7E, D7E LGP
6Y9094
RACE-ROLLER BEARING
966K, 966M XE, 972M XE
966K, 966M XE, 972M XE
3524648
RACE-BEARING
966K, 966M XE, 972M XE
966K, 966M XE, 972M XE
2971706
RACE-THRUST
966M, 966M XE, 972M, 972M XE
966M, 966M XE, 972M, 972M XE
1688391
RACE-ROLLER
966M XE, 972M XE
966M XE, 972M XE
3524648
RACE-BEARING
966K, 966M XE, 972M XE
966K, 966M XE, 972M XE
6Y9094
RACE-ROLLER BEARING
966K, 966M XE, 972M XE
966K, 966M XE, 972M XE
2429522
RACE-SPECIAL ROLLER BEARING
966H, 966K, 966M
966H, 966K, 966M
1246348
RACE-ROLLER
797, 797B, 797F, 844, 844H, 844K, 854G, 854K, 990, 990 II, 990H, 990K, 992G, 992K, 993K
797, 797B, 797F, 844, 844H, 844K, 854G, 854K, 990, 990 II, 990H, 990K, 992G, 992K, 993K
6I9497
RACE
994, 994F, 994H
994, 994F, 994H
8T1008
RACE-ROLLER BEARING
789, 793, 994
789, 793, 994
3P2573
RACE-BEARING INNER
24H, 24M, 69D, 735, 735B, 740, 740B, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, 773B, 773D, 773E, 773F, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G LRC, 775G OEM, 988F II, ...
24H, 24M, 69D, 735, 735B, 740, 740B, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, 773B, 773D, 773E, 773F, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G LRC, 775G OEM, 988F II, ...
3S8011
RACE
980, 980B
980, 980B
3S8055
RACE AND ROLLER ASSEM.
980, 980B
980, 980B
1688391
RACE-ROLLER
966M XE, 972M XE
966M XE, 972M XE
3616725
RACE-THRUST
525D, 535D, 545D, 555D, 966M, 972M
525D, 535D, 545D, 555D, 966M, 972M
2971706
RACE-THRUST
966M, 966M XE, 972M, 972M XE
966M, 966M XE, 972M, 972M XE