RADIATOR GP 2225181 - Caterpillar

PARTS NEEDED
No parts needed for this program
ACTION REQUIRED
Reference Documents
3406C - Disassembly and Assembly (D&A)- RENR1294
3406C - Operation and Maintenance Manual (OMM)- SEBU7074
3456 - Disassembly and Assembly (D&A)- RENR2304
3456 - Operation and Maintenance Manual (OMM)- SEBU7829
C15 & C18 - Disassembly and Assembly (D&A)- RENR8643
C15 - Operation and Maintenance Manual (OMM) - SEBU7909
C18 - Operation and Maintenance Manual (OMM) - SEBU7898
1. Isolate genset before commencing any work on the unit, open genset breaker, put the 4 position start switch ESC into the off position on EMCP2 or push the stop button on the EMCP3, activate emergency stop, isolate the AC auxiliary voltage for battery chargers, coolant heaters, generator space heaters and disconnect battery cable. Ensure health and safety requirements are adhered to at all times.
2. Remove the generator according to the appropriate disassembly and assembly manual.
3. Take generator to local rewind shop as detailed and approved by dealer's Product support Rep.
4. Install generator according to appropriate Disassembly and Assembly manual.
5. Clear area of all materials and reconnect batteries B+ lead first then B- lead.
6. Reconnect the AC auxiliary voltage for battery chargers, coolant heaters, generator space heaters. Check voltage on battery charger and check that heaters are operating.
7. Reset the E-Stop button. For Gensets with an EMCP2 controller, you should cycle the four-position switch to reset the Engine ECM. For Gensets with an EMCP3, you should reset faults by holding down the acknowledgement button.
8. Start unit with 0 load, run for 10 minutes checking voltage, frequency, and phase rotation of the unit. Verify generator set is operating properly.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-10 hrs,
0-12 mo 0.0% 100.0% 100.0% 0.0% 0.0% 0.0%
11-5000 hrs,
13-24 mo 0.0% 80.0% 100.0% 20.0% 0.0% 0.0%
5001-10000 hrs,
25-36 mo 0.0% 55.0% 100.0% 45.0% 0.0% 0.0%
This is a 28.0-hour job
This program does not allow for payment of travel or mileage allowance.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.