RADIATOR GROUP 4N7804 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove" for the correct procedure. Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to gain access to the piston cooling jet.
Illustration 1 g02011713
Remove bolt (1) and piston cooling jet (2) from the cylinder block. Remove O-ring seal (3) (not shown).
Repeat Step 1 through Step 2 in order to remove the remaining piston cooling jets. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 2 g02011713
Clean the piston cooling jets and inspect the piston cooling jets for damage. Ensure that the valve is free to move within each piston cooling jet. Replace any damaged piston cooling jets. The procedure for checking that the alignment of the piston cooling jets is described in Specifications, "Piston Cooling Jet Alignment" for more information.
If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to access the mounting flange for the piston cooling jet.
Install a new O-ring seal (3) (not shown) onto piston cooling jet (2).
Install piston cooling jet (2) into the oil passage in the cylinder block. Note: Ensure that the piston cooling jet is correctly installed into the oil passage in the cylinder block before tightening the bolt.
Install bolt (1). Tighten the bolt to a torque of 9 N m (80 lb in).
Repeat Step 2 through Step 4 in order to install the remaining piston cooling jets. End By:
Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install" for the correct procedure.