RAIL 2048659 - Caterpillar

Checks Before the Delivery of the 784C Tractor or of the 785C Off-Highway Truck
The page that is following is a list of assembly checks and systems checks that are recommended. Do this checklist before the truck is delivered to the customer. Do all of the checks and verify that the systems function properly.Refer to the Air System and Brakes Testing and Adjusting, "Service Brake Discs – Check". Also, refer to Guideline for Reusable Parts and Salvage, SEBF8095, "Service Brakes for Off-Highway Trucks and Tractors" to determine the service intervals. Record all data in the Air System and Brakes Testing and Adjusting, "Worksheets".Use the Service Manual and use the Operation and Maintenance Manual to correct any system problems before you deliver the truck.After you complete the final check, sign your name and the name of the dealer.Make copies of the check procedure. Mail the copies to the following address:Caterpillar Inc.
Attention: MCE Product Support
784C Tractor and 785C Off-Highway Trucks
N. 27th and Pershing Road
Decatur, IL 62525
Dealer:____________________Customer:____________________Product Identification Number:____________________
Before you start the engine, make sure that all fluid compartments are full. Also, make sure that all pump case drains are full.
Check that the system pressures are set correctly.
Pump
YES ____NO ____
Brake
YES ____NO ____
Steering Pressure
YES ____NO ____
Transmission
YES ____NO ____
Torque Converter
YES ____NO ____
Differential
YES ____NO ____
Check the machine lights.
Operational
YES ____NO ____
Cab and Dash
YES ____NO ____
Check the controls in the cab.
Check if the cab door opens. Check if the cab door closes.
YES ____NO ____
Check if the Operation and Maintenance Manual is in the literature pouch on the back of the operator seat.
YES ____NO ____
Check if the horn functions.
YES ____NO ____
Check if the front window wipers and washers function.
YES ____NO ____
Check if the seat belts operate.
YES ____NO ____
Check if the fan switch operates.
YES ____NO ____
Check if the heater functions.
YES ____NO ____
Check if the air conditioner functions.
YES ____NO ____
Check the test light. The test light is for the EMS.
YES ____NO____
Check if the hour meter operates.
YES ____NO ____
Check if the implements operate:
Hoist
YES ____NO ____
Steering Action
YES ____NO ____
Check if the steering column functions.
YES ____NO ____
Check if the parking brake functions.
YES ____NO ____
Check if all fluid levels are full.
YES ____NO ____
Correct any unusual noises or unusual leaks.
YES ____NO ____
Check if all lubrication lines are filled with grease.
YES ____NO ____
Check if all clean-out filters have been replaced as specified by assembly procedure.
YES ____NO ____
Check if all quality requirements are fulfilled. Check if all variances have been corrected.
YES ____NO ____
Check if the backup alarms function.
YES ____NO ____
Check if the machine is repainted to the factory specifications.
YES ____NO ____
Check if there was damage to the machine from shipment.
YES ____NO ____
Check if all required parts were shipped with the machine.
YES ____NO ____
Sign your name in the space below.
Hydraulic
____________________
Electrical
____________________
Structural
____________________
Other
____________________
Comments
____________________
____________________
____________________
____________________
____________________
____________________
____________________
____________________
____________________
____________________Predelivery Worksheet
Table 107
Date Personnel ID Model Serial Number Hours Inspector Name
Note: All product improvement programs (PIP) for safety must be completed.
Table 108
Visual Inspection Service Points and Fluid Levels Operation After Operation
Engine (1) (2) _ Paint
_ Outside Damage _ Oil
_ Coolant
_ Fuel
_ Batteries OVC > (12.45) _ VDC1 _ VDC2
_ Air Filters
_ Drain Water from Fuel Tank
_ Drain Water Separator
_