RECEPTACLE AS-CONNECTOR 2242734 - Caterpillar

Use a grinder in order to clean the welding area of the block on the bottom side of the truck body. Completely remove all paint, rust, scale, slag, dirt, moisture, and so on, before welding.
Illustration 113 g01387382
Use a grinder in order to clean block (17). Completely remove all paint, rust, slag, dirt, moisture, and so on, before welding.
Illustration 114 g01387384
(A) 415.5 3 mm (16.36 0.12 inch)
Position block (17) to the body.
Once block (17) is aligned correctly, tack weld block (17) to the truck body.Note: Before tack welding, preheat the welding areas to the proper temperature. Refer to ""Welding Instructions"". Use 164-3310 Infrared Thermometer in order to check for the proper preheat temperature.
Illustration 115 g01387385
(W17) 6.0 mm (0.2 inch) Double side fillet weld with 1.5 mm (0.06 inch) root penetration
Preheat the bottom side of block (17) and the bottom side of the truck body.Note: Before welding, preheat the welding areas to the proper temperature. Refer to ""Welding Instructions"". Use 164-3310 Infrared Thermometer in order to check for the proper preheat temperature.
Weld block (17) to the bottom side of the truck body.Note: Remove the slag after every weld pass.Installation of the Body Down Indicator
Illustration 116 g01393033
Use a grinder in order to clean the welding area of the indicator on the front of the canopy. Completely remove all paint, rust, scale, slag, dirt, moisture, and so on, before welding.
Illustration 117 g01393036
Use a grinder in order to clean indicator (18). Completely remove all paint, rust, slag, dirt, moisture, and so on, before welding.
Illustration 118 g01393043
(A) 1098 3 mm (43.23 0.12 inch) (B) 60 5 mm (2.4 0.2 inch)
Position indicator (18) to the inside of canopy (9) .Note: Measurement (A) is from the inside of the sidewall assembly.
Once indicator (18) is aligned correctly, tack weld indicator (18) to the inside of canopy (9) .Note: Before tack welding, preheat the welding areas to the proper temperature. Refer to ""Welding Instructions"". Use 164-3310 Infrared Thermometer in order to check for the proper preheat temperature.
Illustration 119 g01393044
(W18) 6 mm (0.24 inch) Bevel groove weld
Preheat indicator (18) and the inside of canopy (9) .Note: Before welding, preheat the welding areas to the proper temperature. Refer to ""Welding Instructions"". Use 164-3310 Infrared Thermometer in order to check for the proper preheat temperature.
Weld indicator (18) to the inside of canopy (9) .Note: Remove the slag after every weld pass.Miscellaneous
Remove all lifting eyes, alignment blocks, lugs, stiffeners, and braces from the truck body if shipping is not required. Grind the welds smooth prior to touch up painting and installation to the chassis.Note: If the body is shipped, some lugs or lifting eyes may be needed for tie-downs.
Ensure that all welds have been inspected.Reference""Weld Specifications and Parameters"" and ""Welding Instructions""
Clean the entire truck body.
Repaint the truck body, as needed.Liner Groups
Note: Body liner plates are installed after the body assembly is completed.Note: Weld around the entire perimeter of the liner plates. A minimum of three weld passes is necessary in the plug holes or slots.Installation of the Rock Ejector