RELAY AS 5228384 - Caterpillar

Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Clamp assemblies MUST only be used once. Discard all clamp assemblies after use.
Bellows assemblies MUST only be used once. Discard all bellows assemblies after use.
Note: Be careful not to damage the fins of the aftercooler cores.
Illustration 6 g06061947
Illustration 7 g01353596
Install the seal on the bottom of aftercooler core (24). Apply a light amount of glycerin to the bore for the seal.
Attach a suitable lifting device onto aftercooler core (24). The weight of aftercooler core (24) is approximately 58 kg (130 lb). Position aftercooler core (24) onto the air inlet manifold. Ensure that the bottom seal is properly seated.Note: The weight of the 3508C aftercooler core is approximately 58 kg (130 lb). The weight of the 3512C aftercooler core is approximately 84 kg (185 lb). The weight of each 3516C aftercooler core is approximately 58 kg (130 lb).
Install the seal on the bottom of aftercooler core (21). Apply a light amount of glycerin to the bore for the seal.
Attach a suitable lifting device onto aftercooler core (21). The weight of aftercooler core (21) is approximately 58 kg (130 lb). Position aftercooler core (21) onto the air inlet manifold. Ensure that the bottom seal is properly seated.
Install the O-ring seals on connector (23) and connector (22). Apply Tooling (B) to the O-ring seals. Install connector (23) and connector (22).
Install the seal on top of aftercooler core (24).
Install Tooling (A) into the top of air inlet cover (19).
Attach a suitable lifting device onto Tooling (A). The weight of air inlet cover (19) is approximately 28 kg (62 lb). Position air inlet cover (19) onto the aftercooler core. Ensure that the seal is seated between air inlet cover (19) and the aftercooler core.Note: The weight of the 3508C air inlet cover is approximately 28 kg (62 lb). The weight of the 3512C air inlet cover is approximately 35 kg (77 lb). The weight of each 3516C air inlet cover is approximately 28 kg (62 lb).
Install the seal on top of aftercooler core (21).
Install Tooling (A) into the top of air inlet cover (13).
Attach a suitable lifting device onto Tooling (A). The weight of air inlet cover (13) is approximately 28 kg (62 lb). Position air inlet cover (7) onto the aftercooler core. Ensure that the seal is seated between air inlet cover (13) and the aftercooler core.
Install bolts (20) and bolts (12). Hand tighten bolts (20) and bolts (12) according to the following procedure:
Tighten the bolts in the numerical sequence to a torque of 24 N m (18 lb ft).
Tighten the bolts in the numerical sequence to a torque of 47 N m (35 lb ft).
Install the O-ring seals on adapter (17) and adapter (16). Apply Tooling (B) to the O-ring seals. Install adapter (17), adapter (16), bolts (18), and bolts (15).
Install tube assembly (14).
Illustration 8 g06061834
Install the O-ring seals on air pipe (9) and