8G4960 RETAINER Caterpillar parts
D4HTSK III, D5H, D5H XL, D5HTSK II, D5R LGP, D6M, D6N, D6N LGP, D6N OEM
Rating:
Alternative (cross code) number:
CA8G4960
8G-4960
8G4960
CA8G4960
8G-4960
8G4960
Weight: 24 pounds 11 kg.
TRACK SKIDDER, TRACK-TYPE TRACTOR,
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Compatible equipment models: 8G4960:
Information:
Table 1
Required Tools
Part Number Part Name Quantity
1U-5470 Engine Pressure Group 1
FT-1984 Aftercooler Testing Group 1
FT-1438 Aftercooler Gp (DYNAMOMETER TEST) 1 Visual Inspection
Inspect the following parts at each oil change:
Air lines
Hoses
Gasket joints
Pressurized air can cause personal injury. When pressurized air is used for cleaning, wear a protective face shield, protective clothing, and protective shoes.
Ensure that the constant torque hose clamps are tightened to the correct torque. Check the truck manufacturer's specifications for the correct torque. Check the welded joints for cracks. Ensure that the brackets are tightened in the correct positions. Ensure that the brackets are in good condition. Use compressed air to clean any debris or any dust from the aftercooler core assembly. Inspect the cooler core fins for the following conditions:
Damage
Debris
CorrosionUse a stainless steel brush to remove any corrosion. Ensure that you use soap and water.Note: When parts of the air-to-air aftercooler system are repaired, a leak test is recommended. When parts of the air-to-air aftercooler system are replaced, a leak test is recommended.The use of winter fronts or shutters is discouraged with air-to-air aftercooled systems. Winter fronts can only be used on certain truck models. On these trucks, tests have shown that the engine jacket water will overheat before the inlet manifold air temperature is excessive. These trucks use sensors and indicators that are installed in order to indicate engine operating conditions before excessive inlet manifold air temperatures are reached. Check with the truck manufacturer about the use of both winter fronts and shutters.Inlet Manifold Pressure
Normal inlet manifold pressure with high exhaust temperature can be caused by blockage of the fins of the aftercooler core. Clean the fins of the aftercooler core. Refer to "Visual Inspection" for the cleaning procedure.Low inlet manifold pressure and high exhaust manifold temperature can be caused by any of the following conditions:Plugged air cleaner - Clean the air cleaner or replace the air cleaner, as required. Refer to the Operation and Maintenance Manual, "Engine Air Cleaner Element - Clean/Replace".Blockage in the air lines - Blockage in the air lines between the air cleaner and the turbocharger must be removed.Aftercooler core leakage - Aftercooler core leakage should be pressure tested. Refer to "Aftercooler Core Leakage" topic for the testing procedure.Leakage of the induction system - Any leakage from the pressure side of the induction system should be repaired.Inlet manifold leak - An inlet manifold leak can be caused by the following conditions: loose fittings and plugs, missing fittings and plugs, damaged fittings and plugs and leaking inlet manifold gasket.Aftercooler Core Leakage
Caterpillar parts catalog:
Parts retainer Caterpillar catalog:
4J9118
RETAINER
515, 518, 518C, 525, 525B, 525C, 525D, 527, 528, 528B, 530B, 535B, 535C, 535D, 545, 545C, 545D, 555D, 6A, 7A, 7S, 814S, D5R LGP, D6H, D6H XL, D6H XR, D6R, D6R II, D7H, D7R, D7R II, D7R XR, D8L, D8N
515, 518, 518C, 525, 525B, 525C, 525D, 527, 528, 528B, 530B, 535B, 535C, 535D, 545, 545C, 545D, 555D, 6A, 7A, 7S, 814S, D5R LGP, D6H, D6H XL, D6H XR, D6R, D6R II, D7H, D7R, D7R II, D7R XR, D8L, D8N
4S5824
RETAINER
120G, 12G, 130G, 140G, 14G, 14H, 14H NA, 160G, 16G, 16H, 16H NA, 515, 518, 518C, 525, 525B, 525C, 527, 535B, 535C, 545, 545C, 611, 613, 613B, 613C, 613C II, 613G, 615, 615C, 814, 814B, 814F, 815, 815B...
120G, 12G, 130G, 140G, 14G, 14H, 14H NA, 160G, 16G, 16H, 16H NA, 515, 518, 518C, 525, 525B, 525C, 527, 535B, 535C, 545, 545C, 611, 613, 613B, 613C, 613C II, 613G, 615, 615C, 814, 814B, 814F, 815, 815B...
6T3284
RETAINER
D5H, D5H XL, D5HTSK II, D6M
D5H, D5H XL, D5HTSK II, D6M
8E4092
RETAINER
D4HTSK III, D5H, D5H XL, D5HTSK II, D5R LGP, D6M, D6N, D6N LGP, D6N OEM
D4HTSK III, D5H, D5H XL, D5HTSK II, D5R LGP, D6M, D6N, D6N LGP, D6N OEM
9J2365
RETAINER
10, 10S, 527, 854G, 854K, D10, D10N, D10R, D10T, D10T2, D11N, D11R, D11T, D5H, D5H XL, D5HTSK II, D9L
10, 10S, 527, 854G, 854K, D10, D10N, D10R, D10T, D10T2, D11N, D11R, D11T, D5H, D5H XL, D5HTSK II, D9L
7T9832
RETAINER
583T, D5R LGP, D6H, D6H II, D6H XL, D6H XR, D6N, D6N LGP, D6N OEM, D6R, D6R II, D6R III, D6R STD, D6T, D6T LGP, D6T LGPPAT, D6T XL, D7H, D7R, D7R II, D7R XR, D8N, D8R, D8R II, D8T, PL83
583T, D5R LGP, D6H, D6H II, D6H XL, D6H XR, D6N, D6N LGP, D6N OEM, D6R, D6R II, D6R III, D6R STD, D6T, D6T LGP, D6T LGPPAT, D6T XL, D7H, D7R, D7R II, D7R XR, D8N, D8R, D8R II, D8T, PL83
9G9349
RETAINER
517, 527, D5HTSK II, D6H, D6H XL, D6H XR, D6R, OEMS
517, 527, D5HTSK II, D6H, D6H XL, D6H XR, D6R, OEMS
1T0537
RETAINER
517, 518, 518C, 528, 613, 613B, 613C, 613C II, 814, 816, 910, 916, 920, 926, 930, 930R, 931B, 933, 936, 936F, 939, 941, 950, 955H, 966C, 977H, D250D, D3B, D3C II, D3C III, D4B, D4C III, D4D, D4E, D4H,...
517, 518, 518C, 528, 613, 613B, 613C, 613C II, 814, 816, 910, 916, 920, 926, 930, 930R, 931B, 933, 936, 936F, 939, 941, 950, 955H, 966C, 977H, D250D, D3B, D3C II, D3C III, D4B, D4C III, D4D, D4E, D4H,...
1T1428
RETAINER-BEARING
517, 518, 518C, 930R, 936, 936F, 966C, D4H, D4H XL, D4HTSK II, D4HTSK III, G936
517, 518, 518C, 930R, 936, 936F, 966C, D4H, D4H XL, D4HTSK II, D4HTSK III, G936
1S5596
RETAINER
508, 517, 621, 814B, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 966D, 966F, 966F II, 966G, 966G II, 966H, 966K, 966M, 970F, 972G, 972G II, 972H, 972K, 972M, D4H, D4HTSK II, D4HTSK III, D5H, R1...
508, 517, 621, 814B, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 966D, 966F, 966F II, 966G, 966G II, 966H, 966K, 966M, 970F, 972G, 972G II, 972H, 972K, 972M, D4H, D4HTSK II, D4HTSK III, D5H, R1...
1105692
RETAINER AS
D5R LGP, D6M, D6N, D6N LGP, D6N OEM
D5R LGP, D6M, D6N, D6N LGP, D6N OEM
2669599
RETAINER
D6M, D6N
D6M, D6N
3T9877
RETAINER AS
953, D5H, D5H XL, D5HTSK II
953, D5H, D5H XL, D5HTSK II
6T3284
RETAINER
D5H, D5H XL, D5HTSK II, D6M
D5H, D5H XL, D5HTSK II, D6M
5G7809
RETAINER AS
D5H, D5H XL, D5HTSK II
D5H, D5H XL, D5HTSK II
4S5824
RETAINER
120G, 12G, 130G, 140G, 14G, 14H, 14H NA, 160G, 16G, 16H, 16H NA, 515, 518, 518C, 525, 525B, 525C, 527, 535B, 535C, 545, 545C, 611, 613, 613B, 613C, 613C II, 613G, 615, 615C, 814, 814B, 814F, 815, 815B...
120G, 12G, 130G, 140G, 14G, 14H, 14H NA, 160G, 16G, 16H, 16H NA, 515, 518, 518C, 525, 525B, 525C, 527, 535B, 535C, 545, 545C, 611, 613, 613B, 613C, 613C II, 613G, 615, 615C, 814, 814B, 814F, 815, 815B...
3T0219
RETAINER-BEARING
517, 527, 561M, 561N, D4H, D4H XL, D4HTSK II, D4HTSK III, D5H, D5H XL, D5HTSK II, D5M, D5N, D6M, D6N
517, 527, 561M, 561N, D4H, D4H XL, D4HTSK II, D4HTSK III, D5H, D5H XL, D5HTSK II, D5M, D5N, D6M, D6N
3T9674
RETAINER
517, 527, 561M, 561N, D4H, D4H XL, D4HTSK II, D4HTSK III, D5H, D5H XL, D5HTSK II, D5M, D5N, D5R LGP, D6M, D6N, D6N LGP, D6N OEM
517, 527, 561M, 561N, D4H, D4H XL, D4HTSK II, D4HTSK III, D5H, D5H XL, D5HTSK II, D5M, D5N, D5R LGP, D6M, D6N, D6N LGP, D6N OEM
3G6644
RETAINER
D5H
D5H
9J2365
RETAINER
10, 10S, 527, 854G, 854K, D10, D10N, D10R, D10T, D10T2, D11N, D11R, D11T, D5H, D5H XL, D5HTSK II, D9L
10, 10S, 527, 854G, 854K, D10, D10N, D10R, D10T, D10T2, D11N, D11R, D11T, D5H, D5H XL, D5HTSK II, D9L
3P0220
RETAINER
55, D5B, D5H, D5H XL, D6D
55, D5B, D5H, D5H XL, D6D
8G2395
RETAINER
517, 527, D4H, D4H XL, D4HTSK II, D4HTSK III, D5H, D5H XL, D5HTSK II
517, 527, D4H, D4H XL, D4HTSK II, D4HTSK III, D5H, D5H XL, D5HTSK II
8E4092
RETAINER
D4HTSK III, D5H, D5H XL, D5HTSK II, D5R LGP, D6M, D6N, D6N LGP, D6N OEM
D4HTSK III, D5H, D5H XL, D5HTSK II, D5R LGP, D6M, D6N, D6N LGP, D6N OEM
8G4961
RETAINER
D5H, D5HTSK II
D5H, D5HTSK II