RETAINER 9J4209 - Caterpillar

Assembly Procedure
Table 1
Tools Needed    
Tool     Part Number     Part Description     Qty    
A     138-7573     Link Bracket     3    
B     1P-1864     Retaining Ring Pliers As     1    
C     9U-7479     Compressing Tube     1    
D     1P-1861     Retaining Ring Pliers     1    
E     138-7575     Link Bracket     1    
F     2P-8312     Retaining Ring Pliers     1    
K     1U-9200     Lever Puller Hoist     1    
L     1P-2420     Transmission Repair Stand     1    
J     1P-0510     Driver Gp     1    
N     4C-4030     Thread Lock Compound     1    
Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and protected at all times.Note: Prior to assembly, all threads that require sealant must be cleaned with a tap.Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. Use Tooling (L) during the assembly procedure.Note: Apply a light film of transmission oil to all components before assembly.
Illustration 1 g01228536
Install retaining ring (122) and spacer (124). Lower the temperature of bearing races (123). Install the bearing races (123) against the spacer (124) .
Illustration 2 g01228534
Install seal (121) .
Illustration 3 g01228533
Install seal (118) and (119) into the seal grooves of piston (120) .Note: Lubricate the piston seals lightly with the lubricant that is being sealed.
Illustration 4 g01228532
Install piston (117) into planetary housing (102) .
Illustration 5 g01228480
Use Tooling (F) in order to install retaining ring (116) onto spacer (115) .
Illustration 6 g01230295
Install spacer assembly (115) .
Illustration 7 g01228796
Raise the temperature of roller bearing cone (114). Install roller bearing cone (114) onto planetary carrier (92) .
Illustration 8 g01228538
Invert the planetary carrier (92). Install shaft (113)