RIM GP-DEMOUNTABLE 3578879 - Caterpillar

Remove Turbocharger
start by:a) remove hood, muffler and precleaner assembly 1. Remove three bolts and nuts (2) that hold elbow (1) to the exhaust manifold. Remove the elbow. Remove the seal ring from the groove in the coupling on the turbocharger. Check the condition of the seal. If the seal has damage, use a new part for replacement. 2. Loosen two clamps (4) and slide hose (3) off the turbocharger. Loosen two clamps (5) and slide hose (6) off the turbocharger. 3. Remove oil supply tube (7).4. Remove oil drain tube assembly (9) from the turbocharger.5. Remove four bolts (10) and nuts. Remove turbocharger (8) from the exhaust manifold.Install Turbocharger
1. Put a new gasket (2) for the turbocharger in position on the exhaust manifold.2. Put 5P3931 Anti-Seize Compound on the threads of the four bolts that hold the turbocharger to the exhaust manifold.3. Put turbocharger (1) in position on the exhaust manifold and install the four bolts and nuts that hold it. Tighten the bolts to a torque of 55 5 N m (40 4 lb. ft.). 4. Install a new gasket and drain tube assembly (6).5. Install a new gasket and oil supply tube assembly (4).6. Slide hose (3) in position on the turbocharger and install the clamps that hold it.7. Slide hose (5) in position on the turbocharger and install the clamps that hold it. 8. Install a new seal ring (7) in the groove on the coupling.9. Put 5P3931 Anti-Seize Compound on the threads of the three bolts that hold elbow (8) to the exhaust manifold. Install elbow (8).end by:a) install hood, muffler and precleaner assemblyDisassemble Turbocharger
start by:a) remove turbocharger 1. Install turbocharger on tool group (A). Put marks on the three housings of the turbocharger for correct installation and alignment at assembly.2. Remove eight bolts (1) and lockwashers. Remove four plates and compressor housing (2). 3. Remove two locks, two plates and four bolts (3) that hold the cartridge housing to the turbine housing. Remove cartridge housing (4).
When the nut is loosened, do not put a side force on the shaft.
4. Put the cartridge assembly on tool (B) as shown. Use tool (C) and the correct size socket to remove the nut that holds compressor wheel (5) on the shaft. 5. Hold the cartridge assembly down in tool (B) and lift and turn the compressor wheel (5) at the same time to remove it from the shaft. 6. Remove cartridge assembly (6) from the shaft. 7. Remove bearing (7) and ring (8) from the shaft. 8. Remove ring (9) from the housing assembly with tool (D). 9. Remove the insert, sleeve and deflector from the housing assembly as a unit. Use two screwdrivers to remove the unit. 10. Remove O-ring seal (14) from insert (13). Remove sleeve (10) from the insert and deflector (11). Remove ring (12) from the sleeve. 11. Remove bearing (15) from the housing assembly. 12. Turn the housing assembly over. Remove shroud (16) and the gasket from the housing