1838452 RING-RETAINING Caterpillar parts
583T, 587R, 587T, 621G, 627G, 631G, 637G, 963D, 973C, D7E, D7E LGP, D8R, D8R II, D8T, HA871, M315C, M315D, M316C, M316D, M318C, M318C MH, M318D, M318D MH, M322D MH, PL83, PL87, TK371, TK381
Rating:
Alternative (cross code) number:
CA1838452
183-8452
1838452
CA1838452
183-8452
1838452
Weight: 0.09 pounds 0 kg.
Information:
OD
95.5
mm
THICKNESS
3
mm
TYPE
CIRCLIP-AXL
INDUSTRIAL TRACTOR, WHEELED EXCAVATOR,
Compatible equipment models: 1838452:
Information:
Introduction
This special instruction provides the instructions for the installation of the turbocharger. Turbochargers are sensitive to contamination. Failure to follow any of the procedures may result in damage, a malfunction, or possible engine failure.The following items have been made available to help reduce premature Turbocharger failure due to contamination.
A magnetic cover SELD0271 has been placed over the oil inlet on the turbocharger.
A quick reference Critical Requirements, REHS3033 has been attached to all turbochargers.
An instruction manual for turbocharger failures has also been published in order to assist in diagnosing turbocharger failures. The document is Special Instruction, SEBF9085, "Failure Modes of Turbochargers".
The correct procedures and tooling specifications must always be used. Failure to follow any of the procedures may result in damage, malfunction, or possible engine failure.
General
Clean the area around the turbocharger in order to remove potential contaminants.
Examine the turbocharger for potential causes of failure.
If there is any damage to the turbine wheel, examine the exhaust system and the exhaust manifold to ensure that no foreign material remains.
If there is any damage to the compressor wheel, examine the air cleaner, the aftercooler, and the ducting to ensure that no foreign material remains.
If there is any sign of oil on the compressor side, inspect the accumulator/oil separator and the aftercooler.
Oil that is left in the Air-To-Air Aftercooler can result in engine overspeed.
Work in an enclosed area or use tarps to minimize the entrance of airborne debris. Leave the SELD0271 magnetic cover in place over the oil inlet on the turbocharger. The cover will help prevent contamination during installation.
The bolts in the turbochargers may be intentionally left loose in order to facilitate the installation. Extra bolts may be required.Proceed to the Installation and Prelubing of the Turbocharger section if the following items are complete.
The turbocharger compressor housing and the turbine housing are aligned.
The bolts should be tight.
All of the locking tabs should be bent upward.Realignment of the End Housing
Loosen the bolts for the turbocharger compressor housing and the bolts for the turbocharger turbine housing, and/or loosen the nuts on the V-band clamp. Excessive loosening of the housings will cause contact between the internal components of the turbocharger. Possible damage to the turbine wheel may occur.
Temporarily secure the turbocharger to the output flange of the engine exhaust manifold. Ensure that the bolts are snug.
Rotate the center housing so that the oil inlet and outlet ports will mate with the turbocharger oil supply line and oil drain line. The oil outlet must be at the bottom.Note: If the turbocharger has a drain tube, use the drain tube to verify proper orientation of the bearing housing. The drain tube should be installed so that there is no binding of the tube after the installation. For turbochargers without a drain tube, the centerline of the hole must not be more than 35 degrees from vertical.
Tighten at least two of the bolts or the V-band clamp in order to lock the center housing to the turbine housing.
Rotate the compressor housing until the housing lines up with the
This special instruction provides the instructions for the installation of the turbocharger. Turbochargers are sensitive to contamination. Failure to follow any of the procedures may result in damage, a malfunction, or possible engine failure.The following items have been made available to help reduce premature Turbocharger failure due to contamination.
A magnetic cover SELD0271 has been placed over the oil inlet on the turbocharger.
A quick reference Critical Requirements, REHS3033 has been attached to all turbochargers.
An instruction manual for turbocharger failures has also been published in order to assist in diagnosing turbocharger failures. The document is Special Instruction, SEBF9085, "Failure Modes of Turbochargers".
The correct procedures and tooling specifications must always be used. Failure to follow any of the procedures may result in damage, malfunction, or possible engine failure.
General
Clean the area around the turbocharger in order to remove potential contaminants.
Examine the turbocharger for potential causes of failure.
If there is any damage to the turbine wheel, examine the exhaust system and the exhaust manifold to ensure that no foreign material remains.
If there is any damage to the compressor wheel, examine the air cleaner, the aftercooler, and the ducting to ensure that no foreign material remains.
If there is any sign of oil on the compressor side, inspect the accumulator/oil separator and the aftercooler.
Oil that is left in the Air-To-Air Aftercooler can result in engine overspeed.
Work in an enclosed area or use tarps to minimize the entrance of airborne debris. Leave the SELD0271 magnetic cover in place over the oil inlet on the turbocharger. The cover will help prevent contamination during installation.
The bolts in the turbochargers may be intentionally left loose in order to facilitate the installation. Extra bolts may be required.Proceed to the Installation and Prelubing of the Turbocharger section if the following items are complete.
The turbocharger compressor housing and the turbine housing are aligned.
The bolts should be tight.
All of the locking tabs should be bent upward.Realignment of the End Housing
Loosen the bolts for the turbocharger compressor housing and the bolts for the turbocharger turbine housing, and/or loosen the nuts on the V-band clamp. Excessive loosening of the housings will cause contact between the internal components of the turbocharger. Possible damage to the turbine wheel may occur.
Temporarily secure the turbocharger to the output flange of the engine exhaust manifold. Ensure that the bolts are snug.
Rotate the center housing so that the oil inlet and outlet ports will mate with the turbocharger oil supply line and oil drain line. The oil outlet must be at the bottom.Note: If the turbocharger has a drain tube, use the drain tube to verify proper orientation of the bearing housing. The drain tube should be installed so that there is no binding of the tube after the installation. For turbochargers without a drain tube, the centerline of the hole must not be more than 35 degrees from vertical.
Tighten at least two of the bolts or the V-band clamp in order to lock the center housing to the turbine housing.
Rotate the compressor housing until the housing lines up with the
Cat SIS web machinery list:
Parts ring Caterpillar catalog:
3S1283
RING-SEAL
621, 621B, 621E, 621F, 621G, 621H, 621K, 621R, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633C, 633D, 633E II, 637B, 637D, ...
621, 621B, 621E, 621F, 621G, 621H, 621K, 621R, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633C, 633D, 633E II, 637B, 637D, ...
3H1816
RING-RETAINING
621, 621B, 621E, 621F, 621G, 621H, 621K, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633D, 633E II, 637D, 637E, 637G, 639D, ...
621, 621B, 621E, 621F, 621G, 621H, 621K, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633D, 633E II, 637D, 637E, 637G, 639D, ...
9M1975
RING-RETAINING
518, 518C, 528, 528B, 530B, 621, 621B, 621E, 621F, 621G, 621H, 621K, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633D, 633E ...
518, 518C, 528, 528B, 530B, 621, 621B, 621E, 621F, 621G, 621H, 621K, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633D, 633E ...
4D0141
RING-RETAINING
621, 621B, 621E, 621F, 621G, 621H, 621K, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637, 637B, 637D, 637E, 637G, 639D, 824B, 824C, 825C, 826C...
621, 621B, 621E, 621F, 621G, 621H, 621K, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637, 637B, 637D, 637E, 637G, 639D, 824B, 824C, 825C, 826C...
4H2686
RING
611, 615, 615C, 621, 621B, 621E, 621F, 621G, 621H, 621K, 621R, 623, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC
611, 615, 615C, 621, 621B, 621E, 621F, 621G, 621H, 621K, 621R, 623, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC
0962665
RING-BACKUP
1390, 2590, 320 L, 320B, 320C, 320D, 320D FM, 320D2, 320D2 L, 322 FM L, 322 LN, 322B L, 322B LN, 322C, 322C FM, 323D L, 323D LN, 323D SA, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 324E LN, 325 LN, 3...
1390, 2590, 320 L, 320B, 320C, 320D, 320D FM, 320D2, 320D2 L, 322 FM L, 322 LN, 322B L, 322B LN, 322C, 322C FM, 323D L, 323D LN, 323D SA, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 324E LN, 325 LN, 3...
7Y4945
RING-BACKUP
322 LN, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 324D LN, 324E LN, 325 LN, 325B L, 325C, 325D, 325D L, 328D LCR, 329D LN, 330, 330 FM L, 330 L, 330B, 330B L, 330C, 330C FM, 330C L, 3...
322 LN, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 324D LN, 324E LN, 325 LN, 325B L, 325C, 325D, 325D L, 328D LCR, 329D LN, 330, 330 FM L, 330 L, 330B, 330B L, 330C, 330C FM, 330C L, 3...
1915604
RING
322C, 324D, 324D LN, 324E LN, 325C, 325D, 325D L, 328D LCR, 329D LN, 330C, 330C FM, 330C L, 330D, 330D FM, 330D L, 330D LN, 336D, 336D L, 336D LN, 336D2, 336D2 L, 336E, 336E H, 336E L, 336E LH, 336E L...
322C, 324D, 324D LN, 324E LN, 325C, 325D, 325D L, 328D LCR, 329D LN, 330C, 330C FM, 330C L, 330D, 330D FM, 330D L, 330D LN, 336D, 336D L, 336D LN, 336D2, 336D2 L, 336E, 336E H, 336E L, 336E LH, 336E L...
1915605
RING
322C, 324D, 324D LN, 324E LN, 325C, 325D, 325D L, 328D LCR, 329D LN, 330C, 330C FM, 330C L, 330D, 330D FM, 330D L, 330D LN, 336D, 336D L, 336D LN, 336D2, 336D2 L, 336E, 336E H, 336E L, 336E LH, 336E L...
322C, 324D, 324D LN, 324E LN, 325C, 325D, 325D L, 328D LCR, 329D LN, 330C, 330C FM, 330C L, 330D, 330D FM, 330D L, 330D LN, 336D, 336D L, 336D LN, 336D2, 336D2 L, 336E, 336E H, 336E L, 336E LH, 336E L...
6I6787
RING-SEAL
1390, 320 L, 320B, 320C, 322 FM L, 322 LN, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 324D LN, 324E LN, 325 LN, 325B L, 325C, 325C FM, 325D, 325D FM, 325D L, 329D LN, 330C, 330C L, 330...
1390, 320 L, 320B, 320C, 322 FM L, 322 LN, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 324D LN, 324E LN, 325 LN, 325B L, 325C, 325C FM, 325D, 325D FM, 325D L, 329D LN, 330C, 330C L, 330...
3K8692
RING-BACKUP
518, 518C, 844, 844H, 844K, 854G, 854K, D10N, D11N, D11R, D11T, D4HTSK II, D4HTSK III, D5HTSK II, D8R, D8R II, D8T, D9N, D9R, D9T
518, 518C, 844, 844H, 844K, 854G, 854K, D10N, D11N, D11R, D11T, D4HTSK II, D4HTSK III, D5HTSK II, D8R, D8R II, D8T, D9N, D9R, D9T
1583027
RING-BACKUP
D8N, D8R, D8R II, D8T
D8N, D8R, D8R II, D8T
1007740
RING-RETAINING
311B, 312E, 312E L, 316E L, 318E L, 320E, 320E L, 320E LN, 323E L, 324E, 324E L, 324E LN, 325B, 329E, 329E L, 329E LN, 350, 365B, 365B L, 375, 385B, 901C, 902C, 903C, 904B, 904H, D3K XL, D4K XL, D5K L...
311B, 312E, 312E L, 316E L, 318E L, 320E, 320E L, 320E LN, 323E L, 324E, 324E L, 324E LN, 325B, 329E, 329E L, 329E LN, 350, 365B, 365B L, 375, 385B, 901C, 902C, 903C, 904B, 904H, D3K XL, D4K XL, D5K L...
1158523
RING-RETAINING
307, M313C, M315C, M316C, M318C, M318C MH, M322C
307, M313C, M315C, M316C, M318C, M318C MH, M322C
7J6288
RING-BACKUP
12E, 613, 613C, 613C II, 613G, D25D, D40D, M313C, M315C, M316C, M318C, M318C MH, M322C
12E, 613, 613C, 613C II, 613G, D25D, D40D, M313C, M315C, M316C, M318C, M318C MH, M322C
1976792
RING
M313C, M315C, M316C, M318C, M318C MH, M322C
M313C, M315C, M316C, M318C, M318C MH, M322C
1682629
RING
315C, 315D L, 316E L, 320C, 320D, 320E, 320E L, 320E LRR, 320E RR, 321C, 322C, 330D L
315C, 315D L, 316E L, 320C, 320D, 320E, 320E L, 320E LRR, 320E RR, 321C, 322C, 330D L
2478789
RING-SEAL
315C, 315D L, 316E L, 318D L, 318D2 L, 318E L, 319D, 319D L, 319D LN, 320C, 320D, 320D FM, 320D FM RR, 320D2, 320D2 L, 323D L, 323D LN, 323D SA
315C, 315D L, 316E L, 318D L, 318D2 L, 318E L, 319D, 319D L, 319D LN, 320C, 320D, 320D FM, 320D FM RR, 320D2, 320D2 L, 323D L, 323D LN, 323D SA
1799674
RING
318C, 319C, 319D, 319D L, 319D LN, 320B, 320C, 320D, 320D FM, 320D FM RR, 320D2, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 322C, 323D L, 323D LN, 323D SA, 323E L, 324D L, 325B L, 325C, 325D, ...
318C, 319C, 319D, 319D L, 319D LN, 320B, 320C, 320D, 320D FM, 320D FM RR, 320D2, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 322C, 323D L, 323D LN, 323D SA, 323E L, 324D L, 325B L, 325C, 325D, ...
1589063
RING
318C, 319C, 319D, 319D L, 319D LN, 320B, 320C, 320D, 320D FM, 320D FM RR, 320D2, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 322C, 323D L, 323D LN, 323D SA, 323E L, 324D L, 325B L, 325C, 325D, ...
318C, 319C, 319D, 319D L, 319D LN, 320B, 320C, 320D, 320D FM, 320D FM RR, 320D2, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 322C, 323D L, 323D LN, 323D SA, 323E L, 324D L, 325B L, 325C, 325D, ...
1674062
RING-RETAINING
312C, 312D, 315C, 315D L, 318C, 319C, 319D, 320C, 322C, 323D L, 323D LN, 324D, 324D L, 324D LN, 325C, 325D, 325D L, 329D L, 330C, 330C L, 330D, 330D L, 330D LN, 330D MH, 336D L, 336D LN, 345C, 345C L,...
312C, 312D, 315C, 315D L, 318C, 319C, 319D, 320C, 322C, 323D L, 323D LN, 324D, 324D L, 324D LN, 325C, 325D, 325D L, 329D L, 330C, 330C L, 330D, 330D L, 330D LN, 330D MH, 336D L, 336D LN, 345C, 345C L,...
2212760
RING-RETAINING
M313C, M313D, M315C, M315D, M315D 2, M316C, M316D, M317D 2, M318C, M318C MH, M318D, M318D MH, M322C, M322D, M322D MH, M325C MH, M325D L MH, M325D MH, M330D, MH3037
M313C, M313D, M315C, M315D, M315D 2, M316C, M316D, M317D 2, M318C, M318C MH, M318D, M318D MH, M322C, M322D, M322D MH, M325C MH, M325D L MH, M325D MH, M330D, MH3037
1850231
RING
1190, 1190T, 1290T, 2290, 2390, 2391, 2491, 318C, 319C, 319D, 319D L, 319D LN, 320B, 320C, 320E LN, 321D LCR, 323D L, 323D LN, 323D SA, 323E L, 324D, 325B L, 325C, 325D L, 329D LN, 330B L, 330C, 330C ...
1190, 1190T, 1290T, 2290, 2390, 2391, 2491, 318C, 319C, 319D, 319D L, 319D LN, 320B, 320C, 320E LN, 321D LCR, 323D L, 323D LN, 323D SA, 323E L, 324D, 325B L, 325C, 325D L, 329D LN, 330B L, 330C, 330C ...
1850230
RING
1190, 1190T, 1290T, 2290, 2390, 2391, 2491, 318C, 319C, 319D, 319D L, 319D LN, 320B, 320C, 320E LN, 321D LCR, 323D L, 323D LN, 323D SA, 323E L, 324D, 325B L, 325C, 325D L, 329D LN, 330B L, 330C, 330C ...
1190, 1190T, 1290T, 2290, 2390, 2391, 2491, 318C, 319C, 319D, 319D L, 319D LN, 320B, 320C, 320E LN, 321D LCR, 323D L, 323D LN, 323D SA, 323E L, 324D, 325B L, 325C, 325D L, 329D LN, 330B L, 330C, 330C ...