RING 2D6648 - Caterpillar

Electric Power Generation AllIntroduction
This Special Instruction contains information for installing the AssetIQTM for commercial generator set systems on Caterpillar and non-Caterpillar products. The system consists of an ECM and harness used to monitor the 3-phase voltage and current from the generator, maintain a service hour meter, and detect and report battery voltage. The data are:
Generator voltage
Battery voltage
Generator frequency
Engine service hours (diagnostic clock)
Generator currentThe system also provides support for optional sensors including an engine speed MPU sensor, an engine oil pressure sensor, and an engine coolant temperature sensor, creating a scalable solution to electronic generator set monitoring.The system will report this data, along with any diagnostic information, on the main data link to be received by a recording ECM such as Product Link.Important Safety Information
Do not perform any procedure in this special instruction until this special instruction has been read in entirety, and understood. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive.Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe. Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Personal injury or death can result from improper assembly procedures.Do not attempt any assembly until you have read and understand the assembly instructions.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Working with electrical circuits is hazardous. Bodily contact with electrical potential will cause personal injury or death. Ensure that personnel are trained in proper operating procedures in order to ensure safe operation.
Electrostatic Discharge Awareness
ECM control contains components that are sensitive to ELECTROSTATIC DISCHARGE (ESD). An electrostatic charge can damage the control resulting in EMCP 4 breakdown or improper