3634456 RING-ADAPTER Caterpillar parts
735, 735B, 740, 740B
Rating:
Alternative (cross code) number:
CA3634456
363-4456
3634456
CA3634456
363-4456
3634456
Weight: 4 pounds 2 kg.
ARTICULATED TRUCK, EJECTOR TRUCK,
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Compatible equipment models: 3634456:
Information:
Removal Procedure
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02169793
Loosen hose clamps (8). Disconnect hose assembly (7) from connection (9) for inlet air control (6).
Slide locking tab for engine wiring harness assembly (1) into the unlocked position. Disconnect engine wiring harness assembly (1) from wiring harness assembly (4) for the NRS valve. Slide the connection for wiring harness assembly (4) from bracket (2).
Slide locking tab for the engine wiring harness assembly into the unlocked position. Disconnect the engine wiring harness assembly from wiring harness assembly for wastegate solenoid (5). Slide connection for wiring harness assembly for wastegate solenoid (5) from bracket (2).
Slide locking tab for engine wiring harness assembly (10) into the unlocked position. Disconnect the engine wiring harness assembly from engine inlet throttle valve (11).
Cut all the cable straps in order to allow the engine wiring harness assembly to be positioned away from inlet air control assembly (6).
Loosen hose clamps (12) on the hose assembly that connects inlet air control assembly (6) to inlet elbow (13).
Illustration 2 g02169794
Illustration 3 g02351557
Disconnect temperature sensor (16) from the inlet air control assembly. Refer to Disassembly and Assembly, "Temperature Sensor (Cooled Exhaust Gas) - Remove and Install" for the correct procedure.
Slide clip (19) along the hose assembly. Remove the hose assembly from the wastegate actuator.
Loosen banjo bolt (22) for tube assembly (23).
Remove bolt (17) (not shown) and bolt (24) from tube assembly (23).
Remove banjo bolt (22) and remove sealing washers (21) (not shown).
Remove tube assembly (23) from inlet air control assembly (6).
remove hose clamp (18) and hose clamp (20). Remove hose assembly (26) and hose assembly (27) from the connections on inlet air control assembly (6).
Remove bolts (14) and remove bolts (25).
Remove inlet air control assembly (6).
Remove gasket (15) (not shown) from inlet air control assembly (6).
Illustration 4 g02169795
If necessary, follow Step 17.a through Step 17.c in order to remove bracket (29).
Cut cable straps (31).
Remove bolts (28).
Remove bracket (29) from cylinder head (30).
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02169793
Loosen hose clamps (8). Disconnect hose assembly (7) from connection (9) for inlet air control (6).
Slide locking tab for engine wiring harness assembly (1) into the unlocked position. Disconnect engine wiring harness assembly (1) from wiring harness assembly (4) for the NRS valve. Slide the connection for wiring harness assembly (4) from bracket (2).
Slide locking tab for the engine wiring harness assembly into the unlocked position. Disconnect the engine wiring harness assembly from wiring harness assembly for wastegate solenoid (5). Slide connection for wiring harness assembly for wastegate solenoid (5) from bracket (2).
Slide locking tab for engine wiring harness assembly (10) into the unlocked position. Disconnect the engine wiring harness assembly from engine inlet throttle valve (11).
Cut all the cable straps in order to allow the engine wiring harness assembly to be positioned away from inlet air control assembly (6).
Loosen hose clamps (12) on the hose assembly that connects inlet air control assembly (6) to inlet elbow (13).
Illustration 2 g02169794
Illustration 3 g02351557
Disconnect temperature sensor (16) from the inlet air control assembly. Refer to Disassembly and Assembly, "Temperature Sensor (Cooled Exhaust Gas) - Remove and Install" for the correct procedure.
Slide clip (19) along the hose assembly. Remove the hose assembly from the wastegate actuator.
Loosen banjo bolt (22) for tube assembly (23).
Remove bolt (17) (not shown) and bolt (24) from tube assembly (23).
Remove banjo bolt (22) and remove sealing washers (21) (not shown).
Remove tube assembly (23) from inlet air control assembly (6).
remove hose clamp (18) and hose clamp (20). Remove hose assembly (26) and hose assembly (27) from the connections on inlet air control assembly (6).
Remove bolts (14) and remove bolts (25).
Remove inlet air control assembly (6).
Remove gasket (15) (not shown) from inlet air control assembly (6).
Illustration 4 g02169795
If necessary, follow Step 17.a through Step 17.c in order to remove bracket (29).
Cut cable straps (31).
Remove bolts (28).
Remove bracket (29) from cylinder head (30).
Caterpillar parts catalog:
Parts ring Caterpillar catalog:
5P9362
RING-RETAINING
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
7G1186
RING-SEAL EXTENSION
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D11R, D11T, D400E II
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D11R, D11T, D400E II
3T2299
RING-SEAL EXTENSION
637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
3T3725
RING-SEAL EXTENSION
637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II, RM-350B, SM-350
637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II, RM-350B, SM-350
6Y2281
RING-SEAL
637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, 776C, 776D, 777D, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, 776C, 776D, 777D, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
7G0141
RING-SEAL
24H, 24M, 69D, 735, 735B, 740, 740B, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772B, 772G, 772G OEM, 773B, 773D, 773E, 773F, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G LRC, 775G OEM, 834...
24H, 24M, 69D, 735, 735B, 740, 740B, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772B, 772G, 772G OEM, 773B, 773D, 773E, 773F, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G LRC, 775G OEM, 834...
9X3579
RING-WEAR
5230, 5230B, 725, 725C, 730, 730C, 735, 735B, 740, 740B, 988G, 988H, D11R, D11T, D250E II, D300E II, D350E II, D400E II, R3000H
5230, 5230B, 725, 725C, 730, 730C, 735, 735B, 740, 740B, 988G, 988H, D11R, D11T, D250E II, D300E II, D350E II, D400E II, R3000H
1324907
RING-WEAR (ROD)
735, 735B, 740, 740B, 824G, 824G II, 824H, 854G, 950H, 966G, 966G II, 966H, 966K, 966M, 966M XE, 972G, 972G II, 972H, 972K, 972M, 972M XE, AD30, D10N, D10R, D10T, D350E, D350E II, D400E, D400E II
735, 735B, 740, 740B, 824G, 824G II, 824H, 854G, 950H, 966G, 966G II, 966H, 966K, 966M, 966M XE, 972G, 972G II, 972H, 972K, 972M, 972M XE, AD30, D10N, D10R, D10T, D350E, D350E II, D400E, D400E II
2K5340
RING-RETAINING
12E, 140M, 160M, 160M 2, 735, 773B, 773D, 773E, 775B, 775D, 775E, 776C, 776D, 777D, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D
12E, 140M, 160M, 160M 2, 735, 773B, 773D, 773E, 775B, 775D, 775E, 776C, 776D, 777D, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D
1982643
RING-BACKUP
1390, 2590, 322B L, 325B L, 325C, 325C FM, 325C L, 325D FM, 325D FM LL, 325D MH, 330B L, 330C FM, 330D FM, 345B, 345B II, 345B II MH, 345C, 345C L, 345C MH, 541, 541 2, 551, 552, 552 2, 568 FM LL, 725...
1390, 2590, 322B L, 325B L, 325C, 325C FM, 325C L, 325D FM, 325D FM LL, 325D MH, 330B L, 330C FM, 330D FM, 345B, 345B II, 345B II MH, 345C, 345C L, 345C MH, 541, 541 2, 551, 552, 552 2, 568 FM LL, 725...
1378116
RING-SEAL
735, 735B, 740, 740B, D350E II, D400E II
735, 735B, 740, 740B, D350E II, D400E II
1378118
RING-SEAL
735, 735B, 740, 740B, AD30, D350E II, D400E II
735, 735B, 740, 740B, AD30, D350E II, D400E II
1732479
RING-RETAINER
725, 725C, 730, 730C
725, 725C, 730, 730C
1424004
RING-SEAL
725, 725C, 730
725, 725C, 730
3931060
RING-RETAINING
725, 725C, 730, 730C
725, 725C, 730, 730C
1862225
RING-RETAINER
725, 725C, 730, 730C, 735, 735B, 740, 740B
725, 725C, 730, 730C, 735, 735B, 740, 740B
1855619
RING
725, 725C, 730, 730C
725, 725C, 730, 730C
1973610
RING-RETAINER
725, 730, 740
725, 730, 740
2892940
RING-BACKUP
770, 772, 773E, 773F, 775F
770, 772, 773E, 773F, 775F
3484701
RING-WEAR
769D, 770G, 770G OEM, 771D, 772G, 772G OEM
769D, 770G, 770G OEM, 771D, 772G, 772G OEM
2629023
RING-SEAL
730, 730C, 740, 740B
730, 730C, 740, 740B
2051415
RING-LOCKING
730, 730C, 740, 740B
730, 730C, 740, 740B
1625518
RING-RETAINER
735, 735B, 740, 740B, AD30
735, 735B, 740, 740B, AD30