RING-WEAR 4656291 - Caterpillar

Illustration 1 g01079452
Schematic of Solenoid Valve (1) for the Counterbalance ValveThis diagnostic code is associated with the solenoid valve (1) for the counterbalance valve. The FMI 05 means that the ECM has determined that an open in the circuit exists.The possible causes of this diagnostic code are listed below:
The energize circuit of the solenoid is open.
The return circuit of the solenoid is open.
The solenoid has failed.
The ECM has failed. This is unlikely.Note: The following test procedure may create other diagnostic codes. Ignore these created diagnostic codes and clear these diagnostic codes when the original diagnostic code has been corrected. Ensure that the diagnostic code of CID 2235 FMI 05 is active before performing this procedure.Note: Use the 146-4080 Digital Multimeter for the measurements in this procedure.System Response:When this diagnostic code is active the hydraulic control system will default to the "Service Mode" state.Test Step 1. CHECK THE SOLENOID.
Turn the disconnect switch and the key start switch to the OFF position.
Disconnect the solenoid with the active diagnostic code from the machine harness.
At the machine harness connector for the solenoid, place a jumper wire from contact 1 (wire Y925-YL) to contact 2 (wire H807-YL).
Turn the disconnect switch and the key start switch to the ON position. Do not start the engine.
Observe the status of the CID 2235 FMI 05.Expected Result:The CID 2235 FMI 05 diagnostic code changes to FMI 06. This may take up to 30 seconds to change after the jumper wire is installed.Results:
YES - The CID 2235 FMI 05 diagnostic code changes to FMI 06. The circuit is correct. Repair: The solenoid has failed. Repeat this test step in order to verify the solenoid failure. Replace the solenoid. Verify that the new solenoid corrects the problem.STOP
NO - The diagnostic code remains active. The jumper wire does not affect the diagnostic code. Proceed to Test Step 2.Test Step 2. CHECK THE HARNESS FOR AN OPEN.
Turn the key start switch and the disconnect switch to the OFF position.
Disconnect the machine harness connector(s) from the ECM.
The jumper wire that was installed in the previous test step remains in place.
At the machine harness connector, measure the resistance from signal contact J2-2 (wire Y925-YL) to contact J2-4 (wire H807-YL).Expected Result:The resistance is less than 5.0 ohms.Results:
OK - The resistance is less than 5.0 ohms. The machine harness is correct. Proceed to Test Step 3.
NOT OK - The resistance is greater than 5000 ohms. The resistance measurement is not correct. There is an open circuit in the machine harness.Repair: The open is in wire Y925-YL or in wire H807-YL of the machine harness. Repair the machine harness or replace the machine harness.STOPTest Step 3. CHECK IF THE DIAGNOSTIC CODE REMAINS.
Inspect the contacts of the harness connectors and clean the harness connectors.
Reconnect all harness connectors.
Turn the disconnect switch and the key start switch to the ON position.
Operate the machine.
Check the status of the CID 2235 FMI 05.Expected Result:The CID 2235 FMI 05 is active.Results:
YES - The CID 2235 FMI 05 is active. The diagnostic code has