RING 5P6990 - Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.When Required
Battery - Recycle
Battery - Replace
Battery or Battery Cable - Disconnect
Coolant Sample (Level 2) - Obtain
Engine Air Cleaner Element - Replace
Generator - Dry
Generator Set - Test
Generator Set Alignment - Check
Generator Winding - Test
Overhaul Considerations
Stator Winding Temperature - Test
Throttle Control Valve - Check
Varistor - Inspect
Daily
Coolant Level - Check
Engine Air Cleaner Differential Pressure - Check
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel Filter Differential Pressure - Check
Fumes Disposal Filter Differential Pressure - Check
Generator Bearing Temperature - Test/Record
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Voltage and Frequency - Check
Walk-Around Inspection
Every 250 Service Hours
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Fumes Disposal Filter - Drain
Space Heater - Test
Every 1000 Service Hours
Alternator - Inspect
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Crankcase Pressure - Measure
Crankshaft Vibration Damper - Inspect
Engine Crankcase Breather - Clean
Fumes Disposal Filter Element - Inspect
Hoses and Clamps - Inspect/Replace
Inlet Air System - Check
Nitrogen Oxide Sensor - Calibrate
Water Pump - Inspect
Every 2000 Service Hours
Engine Oil and Filter - Change
Flexible Coupling - Inspect
Gas Filter Condensation - Drain
Generator Bearing - Lubricate
Generator Set Vibration - Inspect
Spark Plugs - Inspect/Adjust/Replace
Stator Lead - Check
Every 4000 Service Hours
Crankcase Blowby - Test/Record
Cylinder Pressure - Test/Record
Engine Mounts - Inspect
Engine Protective Devices - Check
Engine Valve Lash and Bridge - Check
Ignition System Timing - Check/Adjust
Starting Motor - Inspect
Valve Stem Projection - Measure/Record
Every 8000 Service Hours
Coolant Temperature Regulator - Replace
Engine Speed/Timing Sensor - Clean/Inspect
Generator Bearing - Inspect
Generator Winding Insulation - Test
Ignition Transformer Extender - Replace
Nitrogen Oxide Sensor - Calibrate
Rotating Rectifier - Check
Every 10 000 Service Hours
Nitrogen Oxide Sensor - Replace
Between 18 000 and 22 000 Service Hours
Overhaul (Top End)
Turbocharger - Inspect
Every 24 000 Service Hours or 3 Years
Coolant (NGEC) - Change
Between 35 000 and 45 000 Service Hours
Overhaul (In-Frame)
Between 70 000 and 90 000 Service Hours
Overhaul (Major)