RING 6H3455 - Caterpillar

Removal Procedure
Illustration 1 g03426670
Typical view (A) Ground level control box
Disconnect all harness assemblies and cable to ground level control box (A) .
Remove ground level control box from the bumper (A). Retain ground level control box (A) and all mounting hardware.
Illustration 2 g03426704
(B) Cover assembly (C) Bolt (D) Washer
Remove eight bolts (C) and eight washers (D) that secure cover assembly (B). Remove cover assembly (B). Retain cover assembly (B) and all mounting hardware.
Illustration 3 g03426709
(E) Strap assembly (F) Stud assembly
Disconnect strap assembly (E) from the inside of stud assemblies (F) .Note: A bus bar may have been used instead of strap assembly (E) .
Remove stud assemblies (F). Discard stud assemblies (F) .Installation Procedure
Table 2
Required Parts    
Item     Qty     Part Number     Description    
1     2     331-1066     Terminal Block As    
2     8     202-1129     Screw    
3     8     096-6166     Hard Washer    
4     8     5C-8312     Nut    
5     4     8T-4179     Bolt    
6     4     8T-4223     Hard Washer    
Illustration 4 g03426770
View of the rear of the ground level control box (A) 40 mm (1.575 inch) Two holes (B) 5.5 mm (0.216 inch) Eight holes (C) 28.6 mm (1.127 inch) (D) 14.3 mm (0.563 inch) (E) 25.4 mm (1.000 inch) (F) 50.8 mm (2.000 inch)
Rework two existing holes on the rear of the ground level control box. Use the same center of axis as the existing holes for the new holes size. Enlarge the two existing holes and drill eight new smaller holes. Refer to Illustration 4.
Illustration 5 g03426800
(1) 331-1066 Terminal Block As (2) 202-1129 Screw (3) 096-6166 Hard Washer (4) 5C-8312 Nut
Secure two terminal block assemblies (1) by using eight screws (2), eight hard washers (3), and eight nuts (4). Tighten screws (2) to a torque of 5 0.4 N m (44 3.5 lb in).
Illustration 6 g03427293
(E) Strap assembly (1) 331-1066 Terminal Block As (5) 8T-4179 Bolt (6) 8T-4223 Hard Washer
Secure strap assembly (E) to terminal block assemblies (1) by using two bolts (5) and two hard washers (6) .Tighten bolts (5) to a torque of 35 5 N m (25.8 3.7 lb ft).Note: A bus bar may have been used instead of strap assembly (E). Secure a bus bar in the same manner as strap assembly (E) .
Reinstall the cover assembly that was removed in Step 3 of the ""Removal Procedure"".
Reinstall the ground level control box that was removed in Step 2 of the ""Removal Procedure"".
Reconnect all the wire harness assemblies and cable assemblies that were disconnected in Step 1 of the ""Removal Procedure"".Use two bolts (5) and two hard washers (6) to reconnect the cable assemblies to terminal block assemblies (1). Tighten bolts (5) to a torque of 35 5 N m (25.8 3.7 lb ft).
Reconnect the batteries that were disconnected in Step 5 of the ""Prepare