9G1706 RING-SUPPORT Caterpillar parts
561D, D5B, D5E
Rating:
Alternative (cross code) number:
CA9G1706
9G-1706
9G1706
CA9G1706
9G-1706
9G1706
Weight: 2 pounds 0 kg.
Information:
ID
135
mm
MATERIAL THICKNESS
31.6
mm
OD
167.8
mm
PIPELAYER, TRACK-TYPE TRACTOR,
Information:
Start By:
Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove".
Remove the piston cooling jets. Disassembly and Assembly, "Piston Cooling Jets - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Use Tooling (A) to turn the engine to access the bolts in the connecting rod cap.
Mark the cylinder number on each connecting rod and the corresponding connecting rod cap.Note: The front of the engine is opposite the flywheel end. The No. 1 cylinder is at the front of the engine on the right side. The No. 2 cylinder is on the left side.
Illustration 1 g00582418
Remove bolts (1) and connecting rod cap (2) from the connecting rod.
Remove the bearings from connecting rod cap (2) and the connecting rod.
Illustration 2 g00764667
Push piston (3) out of the cylinder block until the piston rings are out of the cylinder liner.
Remove piston (3) and the connecting rod assembly.
Illustration 3 g00764676
Use Tooling (B) to remove the retaining rings that hold piston pin (5).
Remove piston pin (5).
Remove piston (3) from connecting rod (4).
Illustration 4 g00764680
Use Tooling (C) to remove piston rings (6) from piston (3).
Clean the piston ring grooves with an acceptable ring groove tool. Refer to Guideline For Reusable Parts, SEBF8059-01, "Procedure To Clean And Inspect 3500 Series Engine Pistons" for the correct procedure for cleaning the pistons.
Raise the temperature of connecting rod (3) to a temperature of 218° 40°C (425° 75°F).Note: Do not use a direct flame to raise the heat of the connecting rod.
Illustration 5 g00582422
Place spacer (14) in the base plate of Tooling (D). Place the connecting rod on the base plate.
Place the piston pin bearing in the center of the port assembly on Tooling (D). Install pin (9) in the center of the bore for the piston pin.
Install adapter (12). Align the hole in adapter (12) with the hole that is in the base plate of Tooling (D).
Install bar clamp (13) and clamp pin (10).Note: The old bearing is pushed out while the new bearing is installed.
Position adapter (11) with the tapered side facing downward. The piston pin bearing joint must be aligned with the hole in adapter (12) and the hole in the base plate of Tooling (D).
Place pusher (7) on adapter (11).
Use Tooling (D) to push new piston pin bearing (8) into the connecting rod until adapter (11) contacts the connecting rod.
Remove the connecting rod and the old piston pin bearing from Tooling (D).
Measure the diameter of the bore after the piston pin bearing is removed. The bore should have a diameter of 70.380 0.010 mm (2.7709 0.0004 inch).
Refer
Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove".
Remove the piston cooling jets. Disassembly and Assembly, "Piston Cooling Jets - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Use Tooling (A) to turn the engine to access the bolts in the connecting rod cap.
Mark the cylinder number on each connecting rod and the corresponding connecting rod cap.Note: The front of the engine is opposite the flywheel end. The No. 1 cylinder is at the front of the engine on the right side. The No. 2 cylinder is on the left side.
Illustration 1 g00582418
Remove bolts (1) and connecting rod cap (2) from the connecting rod.
Remove the bearings from connecting rod cap (2) and the connecting rod.
Illustration 2 g00764667
Push piston (3) out of the cylinder block until the piston rings are out of the cylinder liner.
Remove piston (3) and the connecting rod assembly.
Illustration 3 g00764676
Use Tooling (B) to remove the retaining rings that hold piston pin (5).
Remove piston pin (5).
Remove piston (3) from connecting rod (4).
Illustration 4 g00764680
Use Tooling (C) to remove piston rings (6) from piston (3).
Clean the piston ring grooves with an acceptable ring groove tool. Refer to Guideline For Reusable Parts, SEBF8059-01, "Procedure To Clean And Inspect 3500 Series Engine Pistons" for the correct procedure for cleaning the pistons.
Raise the temperature of connecting rod (3) to a temperature of 218° 40°C (425° 75°F).Note: Do not use a direct flame to raise the heat of the connecting rod.
Illustration 5 g00582422
Place spacer (14) in the base plate of Tooling (D). Place the connecting rod on the base plate.
Place the piston pin bearing in the center of the port assembly on Tooling (D). Install pin (9) in the center of the bore for the piston pin.
Install adapter (12). Align the hole in adapter (12) with the hole that is in the base plate of Tooling (D).
Install bar clamp (13) and clamp pin (10).Note: The old bearing is pushed out while the new bearing is installed.
Position adapter (11) with the tapered side facing downward. The piston pin bearing joint must be aligned with the hole in adapter (12) and the hole in the base plate of Tooling (D).
Place pusher (7) on adapter (11).
Use Tooling (D) to push new piston pin bearing (8) into the connecting rod until adapter (11) contacts the connecting rod.
Remove the connecting rod and the old piston pin bearing from Tooling (D).
Measure the diameter of the bore after the piston pin bearing is removed. The bore should have a diameter of 70.380 0.010 mm (2.7709 0.0004 inch).
Refer
Caterpillar parts catalog:
Parts ring Caterpillar catalog:
7W1927
RING-RETAINING
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215, 235B, 235C, 245, 3204, 330, 330 FM L, 330 L, 3304, 3304B, 3306, 3306B...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215, 235B, 235C, 245, 3204, 330, 330 FM L, 330 L, 3304, 3304B, 3306, 3306B...
7N8421
RING-RETAINING
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215, 225, 235, 235B, 30/30, 3204, 330, 330 FM L, 330 L, 3304, 3304B, 3306,...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 215, 225, 235, 235B, 30/30, 3204, 330, 330 FM L, 330 L, 3304, 3304B, 3306,...
1M7914
RING-RETAINING
205B, 211B, 215, 225, 426, 515, 525, 525B, 525C, 535B, 535C, 545, 545C, 561C, 561M, 561N, 931B, 933, 933C, 939, 939C, 941, 943, 951B, 953, 955C, 955H, 955K, 955L, 977D, 988, AP-1050, AP-1055D, AP-650B...
205B, 211B, 215, 225, 426, 515, 525, 525B, 525C, 535B, 535C, 545, 545C, 561C, 561M, 561N, 931B, 933, 933C, 939, 939C, 941, 943, 951B, 953, 955C, 955H, 955K, 955L, 977D, 988, AP-1050, AP-1055D, AP-650B...
4H8158
RING-RETAINING
3508, 3508C, 3512, 3516, 561D, 572G, 583K, 594, 594H, 785, 955H, 977L, 983, 983B, 994, D5B, D5E, D6D, D6E, D6E SR, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL, D7G, D7G2, D8H, D8K, D9E, D9G, D9H, G3508, G3...
3508, 3508C, 3512, 3516, 561D, 572G, 583K, 594, 594H, 785, 955H, 977L, 983, 983B, 994, D5B, D5E, D6D, D6E, D6E SR, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL, D7G, D7G2, D8H, D8K, D9E, D9G, D9H, G3508, G3...
9S9979
RING-RETAINER
120, 120B, 12F, 140B, 14E, 16G, 235, 235C, 245, 3304, 3304B, 3306, 3606, 3608, 3612, 3616, 3618, 5130, 5130B, 5230, 5230B, 528, 528B, 530B, 561C, 561D, 572G, 578, 589, 594, 594H, 621E, 621F, 621R, 623...
120, 120B, 12F, 140B, 14E, 16G, 235, 235C, 245, 3304, 3304B, 3306, 3606, 3608, 3612, 3616, 3618, 5130, 5130B, 5230, 5230B, 528, 528B, 530B, 561C, 561D, 572G, 578, 589, 594, 594H, 621E, 621F, 621R, 623...
8H1037
RING-RETAINING
1140, 1145, 1150, 1160, 3160, 3208, 44, 508, 518, 518C, 528, 528B, 530B, 561D, 571G, 572G, 583K, 769, 777B, 785, 797, 797B, 797F, 814, 920, 930, 930R, 950, 966C, 966R, 977K, 980B, 983, 992, AP-650B, B...
1140, 1145, 1150, 1160, 3160, 3208, 44, 508, 518, 518C, 528, 528B, 530B, 561D, 571G, 572G, 583K, 769, 777B, 785, 797, 797B, 797F, 814, 920, 930, 930R, 950, 966C, 966R, 977K, 980B, 983, 992, AP-650B, B...
3K9042
RING
3304, 3306, 3406, 527, 561D, 561M, 571G, 572G, 583K, 621E, 623B, 623E, 627E, 631E, 633D, 633E II, 637E, 651E, 657E, 834B, 836, 931B, 988B, 992C, 994, D5B, D5H, D5M, D6D, D6E SR, D6H, D6M, D7G, D7G2, D...
3304, 3306, 3406, 527, 561D, 561M, 571G, 572G, 583K, 621E, 623B, 623E, 627E, 631E, 633D, 633E II, 637E, 651E, 657E, 834B, 836, 931B, 988B, 992C, 994, D5B, D5H, D5M, D6D, D6E SR, D6H, D6M, D7G, D7G2, D...
1M3097
RING-SEALING
12F, 14E, 215, 215B, 225, 227, 229, 312D, 320B, 320C, 323D LN, 323D SA, 323E L, 325B L, 325C, 325D, 325D L, 325D MH, 328D LCR, 329D, 329D L, 329D LN, 329E, 329E L, 329E LN, 330, 330B L, 330C, 330C L, ...
12F, 14E, 215, 215B, 225, 227, 229, 312D, 320B, 320C, 323D LN, 323D SA, 323E L, 325B L, 325C, 325D, 325D L, 325D MH, 328D LCR, 329D, 329D L, 329D LN, 329E, 329E L, 329E LN, 330, 330B L, 330C, 330C L, ...
6H7382
RING
215, 225, 517, 561C, 561M, 561N, 939, 939C, 941, 943, 951B, 953, 953C, 955C, 955H, 955K, D4D, D4E, D4E SR, D4H, D4H XL, D4HTSK II, D4HTSK III, D5, D5B, D5C III, D5E, D5G, D5H, D5H XL, D5HTSK II, D5K L...
215, 225, 517, 561C, 561M, 561N, 939, 939C, 941, 943, 951B, 953, 953C, 955C, 955H, 955K, D4D, D4E, D4E SR, D4H, D4H XL, D4HTSK II, D4HTSK III, D5, D5B, D5C III, D5E, D5G, D5H, D5H XL, D5HTSK II, D5K L...
2M2123
RING
120G, 12G, 184, 641, 651, 657, 657B, 666, 824, 824B, 834, 955H, 977H, 988, 992, D5, D5B
120G, 12G, 184, 641, 651, 657, 657B, 666, 824, 824B, 834, 955H, 977H, 988, 992, D5, D5B
5S6980
RING
621G, 623G, 627G, 631G, 637G, 657E, 657G, 725, 730, 735, 735B, 740, 740B, 814, 816, 824G II, 824H, 834G, 834H, 836G, 836H, 950, 955K, 955L, 966C, AD30, D250E II, D300E II, D350E II, D400E II, D5, D5B
621G, 623G, 627G, 631G, 637G, 657E, 657G, 725, 730, 735, 735B, 740, 740B, 814, 816, 824G II, 824H, 834G, 834H, 836G, 836H, 950, 955K, 955L, 966C, AD30, D250E II, D300E II, D350E II, D400E II, D5, D5B
1T0649
RING
57, 58, 594H, 621, 621B, 621E, 621F, 621G, 621H, 621K, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633D, 633E II, 637D, 637E...
57, 58, 594H, 621, 621B, 621E, 621F, 621G, 621H, 621K, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633D, 633E II, 637D, 637E...
2P1068
RING-SEAL
120G, 12G, 130G, 140G, 160G, 561D, D399, D5B, D5E
120G, 12G, 130G, 140G, 160G, 561D, D399, D5B, D5E
7H2423
RING-WEAR
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 561...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 561...
4M7022
RING
561B, 561C, 941, 951B, 955H, 955K, 955L, D4D, D4E, D4E SR, D5, D5B, D5E
561B, 561C, 941, 951B, 955H, 955K, 955L, D4D, D4E, D4E SR, D5, D5B, D5E
1S3781
RING-RETAINING
814, 815, 950, 955K, 955L, 966C, D5, D5B, D5E
814, 815, 950, 955K, 955L, 966C, D5, D5B, D5E
1J6470
RING-RETAINING
163, 50, 561C, 910, 931, 931B, 955H, 977H, 977K, D3B, D3C II, D5, D5B, D5E
163, 50, 561C, 910, 931, 931B, 955H, 977H, 977K, D3B, D3C II, D5, D5B, D5E
4M7432
RING
561C, 977H, D5, D5B, D5E, D6E, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL, RM-350B, SM-350
561C, 977H, D5, D5B, D5E, D6E, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL, RM-350B, SM-350
1T0294
RING-RETAINING
517, 518, 518C, 613, 613B, 613C, 613C II, 920, 930, 930R, 936, 936F, 941, 950, 955H, 966C, D250D, D4D, D4E, D4H, D4H XL, D4HTSK II, D4HTSK III, G936
517, 518, 518C, 613, 613B, 613C, 613C II, 920, 930, 930R, 936, 936F, 941, 950, 955H, 966C, D250D, D4D, D4E, D4H, D4H XL, D4HTSK II, D4HTSK III, G936
8G3967
RING-RETAINING
517, 561M, 561N, 933C, 939C, D3C III, D3G, D4C III, D4G, D4H, D4H XL, D4HTSK II, D4HTSK III, D5C III, D5G, D5M, D5N
517, 561M, 561N, 933C, 939C, D3C III, D3G, D4C III, D4G, D4H, D4H XL, D4HTSK II, D4HTSK III, D5C III, D5G, D5M, D5N
7B1253
RING-LEVER SEAL
561B, 561C, 572G, 583H, 583K, 977D, D4E, D5, D5B, D5E, D9E
561B, 561C, 572G, 583H, 583K, 977D, D4E, D5, D5B, D5E, D9E
5J4407
RING-EXPANDER
631B, 631D, 631E, 631G, 633E, 637D, 637E, 637G, 8D, 977, 980B, 983, 983B, D5E, D6E, D6F SR, D6G SR, D6G2 XL, D8K, D8N, D8R, D8R II, D8T, D9G
631B, 631D, 631E, 631G, 633E, 637D, 637E, 637G, 8D, 977, 980B, 983, 983B, D5E, D6E, D6F SR, D6G SR, D6G2 XL, D8K, D8N, D8R, D8R II, D8T, D9G
1J2674
RING-WEAR
5230, 630B, 631B, 633, 641B, 7A, 7G, 8A, 8B, 8D, 977, 977H, 980, 988, D5B, D5E, D6D, D6E, D6F SR, D6G, D6G SR, D6G2 XL, D8N, D8R, D8R II, D8T, D9G, D9R, D9T
5230, 630B, 631B, 633, 641B, 7A, 7G, 8A, 8B, 8D, 977, 977H, 980, 988, D5B, D5E, D6D, D6E, D6F SR, D6G, D6G SR, D6G2 XL, D8N, D8R, D8R II, D8T, D9G, D9R, D9T
7P1697
RING-SEAL
D5B, D5E
D5B, D5E