1W4642 RISER-GOVERNOR Caterpillar parts
16G, 3406, 3408, 3412, 621, 621B, 651E, 657E, 980C, 992C, PR-750B
Rating:
Alternative (cross code) number:
CA1W4642
1W-4642
1W4642
CA1W4642
1W-4642
1W4642
Weight: 0.07 pounds 0 kg.
COLD PLANER, WHEEL TRACTOR,
Compatible equipment models: 1W4642:
Information:
Conditions Which Generate This Code:
Illustration 1 g00531591
System Schematic For Fuel Control Relay On ETR Systems
Illustration 2 g00531536
System Schematic For Air Shutoff RelayThe CID 0566 alerts the operator that the GSC did not control the engine shutdown. The GSC normally controls all engine shutdown functions for both normal operation and fault shutdowns. If an outside influence causes an engine shutdown, the GSC shows a CID 0566. There is only one failure mode for a CID 0566. This failure mode is FMI 07. FMI 07 is an improper mechanical response.The diagnostic code causes the following sequence of events:
On a running engine, the GSC detects that engine speed has dropped from the rated speed to 0 rpm when the GSC has not called for a shutdown.
The GSC determines that no engine speed sensor fault is present that explains the drop in speed signal.
The GSC declares a CID 0566 FMI 07 and disables the engine from running or starting.Note: An unexpected shutdown fault (CID 0566) will initiate a circuit breaker shunt trip signal.The possible cause of a CID 0566 FMI 07 is listed below.
A component that is not under the control of the GSC has caused an engine shutdown.The GSC treats a CID 0566 FMI 07 as a shutdown fault. Clear the diagnostic code from the fault log after troubleshooting is complete.Note: This procedure requires many voltage measurements during simulated engine cranking. The starting motor fuse "F4" on the relay module is removed in order to prevent activating the starting motor and actual engine cranking does not occur. Voltage measurements must be made quickly before the total cycle crank time (setpoint P17) elapses. The total cycle crank time is 90 seconds. See Systems Operation, "Engine/Generator Programming OP5-0". If a measurement of the voltage takes more than 90 seconds, the GSC shows an overcrank fault. The overcrank shutdown indicator will FLASH. In order to continue with a voltage measurement, the overcrank fault must be reset by turning the engine control switch (ECS) to OFF/RESET. Then, turn the ECS to START.Note: If the generator set is equipped with an electronic governor, also check the engine speed sensor. See the Troubleshooting, "CID 0190" sections of this manual.Test Step 1. PERFORM AN INITIAL CHECK.
Make sure that there are NO OTHER ACTIVE FAULTS. This means that there are no diagnostic codes which are showing on the upper display. This means that no shutdown or alarm indicators are flashing. Failure to make sure that there are NO OTHER ACTIVE DIAGNOSTIC CODES may result in erroneous troubleshooting and needless replacement of parts. The operator will make many voltage measurements while the GSC is attempting to crank the engine. If the GSC detects other faults, the GSC will prevent starting by shutting off the fuel and air to the engine. The resulting voltage measurements would then be the exact opposite of the voltage which is expected in the procedures.
Check the fuel level and quality.
Check for a plugged fuel filter.
Check for a plugged air filter.
Refer to the Service Manual for the engine if
Illustration 1 g00531591
System Schematic For Fuel Control Relay On ETR Systems
Illustration 2 g00531536
System Schematic For Air Shutoff RelayThe CID 0566 alerts the operator that the GSC did not control the engine shutdown. The GSC normally controls all engine shutdown functions for both normal operation and fault shutdowns. If an outside influence causes an engine shutdown, the GSC shows a CID 0566. There is only one failure mode for a CID 0566. This failure mode is FMI 07. FMI 07 is an improper mechanical response.The diagnostic code causes the following sequence of events:
On a running engine, the GSC detects that engine speed has dropped from the rated speed to 0 rpm when the GSC has not called for a shutdown.
The GSC determines that no engine speed sensor fault is present that explains the drop in speed signal.
The GSC declares a CID 0566 FMI 07 and disables the engine from running or starting.Note: An unexpected shutdown fault (CID 0566) will initiate a circuit breaker shunt trip signal.The possible cause of a CID 0566 FMI 07 is listed below.
A component that is not under the control of the GSC has caused an engine shutdown.The GSC treats a CID 0566 FMI 07 as a shutdown fault. Clear the diagnostic code from the fault log after troubleshooting is complete.Note: This procedure requires many voltage measurements during simulated engine cranking. The starting motor fuse "F4" on the relay module is removed in order to prevent activating the starting motor and actual engine cranking does not occur. Voltage measurements must be made quickly before the total cycle crank time (setpoint P17) elapses. The total cycle crank time is 90 seconds. See Systems Operation, "Engine/Generator Programming OP5-0". If a measurement of the voltage takes more than 90 seconds, the GSC shows an overcrank fault. The overcrank shutdown indicator will FLASH. In order to continue with a voltage measurement, the overcrank fault must be reset by turning the engine control switch (ECS) to OFF/RESET. Then, turn the ECS to START.Note: If the generator set is equipped with an electronic governor, also check the engine speed sensor. See the Troubleshooting, "CID 0190" sections of this manual.Test Step 1. PERFORM AN INITIAL CHECK.
Make sure that there are NO OTHER ACTIVE FAULTS. This means that there are no diagnostic codes which are showing on the upper display. This means that no shutdown or alarm indicators are flashing. Failure to make sure that there are NO OTHER ACTIVE DIAGNOSTIC CODES may result in erroneous troubleshooting and needless replacement of parts. The operator will make many voltage measurements while the GSC is attempting to crank the engine. If the GSC detects other faults, the GSC will prevent starting by shutting off the fuel and air to the engine. The resulting voltage measurements would then be the exact opposite of the voltage which is expected in the procedures.
Check the fuel level and quality.
Check for a plugged fuel filter.
Check for a plugged air filter.
Refer to the Service Manual for the engine if
Caterpillar parts catalog:
Parts riser Caterpillar catalog:
4W6868
RISER-GOVERNOR
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 225, 229, 235, 235B, 245, 3204, 330, 330 FM L, 330 L, 3304, 3...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 225, 229, 235, 235B, 245, 3204, 330, 330 FM L, 330 L, 3304, 3...
1W4641
RISER-GOVERNOR
3408, 3408B, 3408C, 3412, 3412C, 3412D, 631E, 633D, 637D, 637E, 769C, 771C, 773B, 775B, 834B, 988B, 988F, 990, 992C, 992D, PM-565
3408, 3408B, 3408C, 3412, 3412C, 3412D, 631E, 633D, 637D, 637E, 769C, 771C, 773B, 775B, 834B, 988B, 988F, 990, 992C, 992D, PM-565
1144812
RISER-GOVERNOR
3406, 3408, 3408C, 3412, 3412C, 589, 651E, 657E, D10N, D9R, G3304, G3306, G3406, PR-1000, PR-450C, PR-750B
3406, 3408, 3408C, 3412, 3412C, 589, 651E, 657E, D10N, D9R, G3304, G3306, G3406, PR-1000, PR-450C, PR-750B
4P8251
RISER AS-WATERCOOLED-LH
3408B, 3412, 3412D, 3412E, C30, C32
3408B, 3412, 3412D, 3412E, C30, C32
4P8252
RISER AS-WATERCOOLED-RH
3408B, 3412, 3412D, 3412E, C30, C32
3408B, 3412, 3412D, 3412E, C30, C32
2W6092
RISER-GOVERNOR
16G, 245, 3406B, 637E, 980C
16G, 245, 3406B, 637E, 980C
1064605
RISER AS
631E, 633E II, 637E, 651E, 657E
631E, 633E II, 637E, 651E, 657E
7W5583
RISER
211B, 214B, 3114, 3116, 950F, AP-1000, D250D, E120B, E240C, IT12B
211B, 214B, 3114, 3116, 950F, AP-1000, D250D, E120B, E240C, IT12B
8N2504
RISER-GOVERNOR
120G, 12G, 215, 235, 3204, 3304, 3306, 572G, 815B, 953, 963, 973, IT28
120G, 12G, 215, 235, 3204, 3304, 3306, 572G, 815B, 953, 963, 973, IT28
3973903
RISER
236D, 242D, 246D, 257D, 259D, 262D, 272D, 277D, 279D, 287D, 289D, 299D
236D, 242D, 246D, 257D, 259D, 262D, 272D, 277D, 279D, 287D, 289D, 299D
4W6868
RISER-GOVERNOR
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 225, 229, 235, 235B, 245, 3204, 330, 330 FM L, 330 L, 3304, 3...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 225, 229, 235, 235B, 245, 3204, 330, 330 FM L, 330 L, 3304, 3...
4P8947
RISER
120H, 120H ES, 120H NA, 135H, 135H NA, 214B, 3114, 3116, 3126, 320B, 322, 322B L, 322B LN, 322C, 322C FM, 325, 325 L, 325B, 325B L, 35, 446, 446B, 446D, 45, 525B, 533, 535B, 539, 543, 55, 550, 561M, 5...
120H, 120H ES, 120H NA, 135H, 135H NA, 214B, 3114, 3116, 3126, 320B, 322, 322B L, 322B LN, 322C, 322C FM, 325, 325 L, 325B, 325B L, 35, 446, 446B, 446D, 45, 525B, 533, 535B, 539, 543, 55, 550, 561M, 5...
2371091
RISER GP-CAB
320C FM
320C FM
4P8252
RISER AS-WATERCOOLED-RH
3408B, 3412, 3412D, 3412E, C30, C32
3408B, 3412, 3412D, 3412E, C30, C32
4P8251
RISER AS-WATERCOOLED-LH
3408B, 3412, 3412D, 3412E, C30, C32
3408B, 3412, 3412D, 3412E, C30, C32
4N0434
RISER-GOVERNOR
120G, 12G, 140B, 140G, 14G, 1673C, 215, 225, 231D, 235, 3160, 3208, 3304, 3306, 518, 613B, 613C, 627B, 637D, 941, 950, 955L, CS-551, D4D, D4E, D5, D5B, D6C, D6D, D7F, D7G, PR-1000, PS-500
120G, 12G, 140B, 140G, 14G, 1673C, 215, 225, 231D, 235, 3160, 3208, 3304, 3306, 518, 613B, 613C, 627B, 637D, 941, 950, 955L, CS-551, D4D, D4E, D5, D5B, D6C, D6D, D7F, D7G, PR-1000, PS-500
4P7842
RISER
211B, 214B, 3114, 3116, 950F, AP-1000
211B, 214B, 3114, 3116, 950F, AP-1000
1144812
RISER-GOVERNOR
3406, 3408, 3408C, 3412, 3412C, 589, 651E, 657E, D10N, D9R, G3304, G3306, G3406, PR-1000, PR-450C, PR-750B
3406, 3408, 3408C, 3412, 3412C, 589, 651E, 657E, D10N, D9R, G3304, G3306, G3406, PR-1000, PR-450C, PR-750B
1W4641
RISER-GOVERNOR
3408, 3408B, 3408C, 3412, 3412C, 3412D, 631E, 633D, 637D, 637E, 769C, 771C, 773B, 775B, 834B, 988B, 988F, 990, 992C, 992D, PM-565
3408, 3408B, 3408C, 3412, 3412C, 3412D, 631E, 633D, 637D, 637E, 769C, 771C, 773B, 775B, 834B, 988B, 988F, 990, 992C, 992D, PM-565