ROCKER ARM GP 2630033 - Caterpillar

December 21, 2001
(Revised March 2002)
U-352
A-248
AU-240
S-190
H-146
O-271
Safety PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SUPPORT CLIPS FOR THE HYDRAX TUBES ON CERTAIN G3606 AND G3608 ENGINES
1289 PI10106 This Program must be administered as soon as possible. When reporting the repair, use "PI10106" as the Part number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI10106" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the December 21, 2001 Service Letter. Changes have been made to the Affected Product.
PROBLEM
Loose or broken 5K9660 Clips on the 1303357 Support Bracket for the Hydrax Choke Actuator may allow excessive movement of the Hydrax oil supply line and the Hydrax oil drain line. This excessive movement could result in damage to the oil lines. If the 5K9660 clip fails the Hydrax line can contact the support plate and a hole can be created in the line allowing the hydraulic fluid to spray onto the hot exhaust manifold, which can ignite causing serious fire damage to the engine and/or personal injury.
AFFECTED PRODUCT
Model Identification Number
G3606 3XF17-Up
G3608 4WF17-UpPARTS NEEDED
4 ? 8T1887 Clip
4 ? 8T1888 Clip
ACTION REQUIRED
See the attached Rework Procedure.
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
100% 1 0 0 0 0
This is a 1.0- hour job.
U.S. and Canadian Dealers Only - Eligible dealers may enter a Type 2 SIMS ReportPARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach. (1-Owner Notification)
(2-Rework Procedure)
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
Safety - REPLACING THE SUPPORT CLIPS FOR THE HYDRAX TUBES
MODELS INVOLVED - CERTAIN G3606 AND G3608 ENGINES
Dear Caterpillar Product Owner:
New support clips for the Hydrax lines need to be installed on the products listed below. Loose or broken Clips on Support Bracket for the Hydrax Choke Actuator may allow excessive movement of the Hydrax oil supply line and the Hydrax oil drain line. This excessive movement could result in damage to the oil lines. If the 5K9660 clip fails, the Hydrax line can contact the support plate and a hole can be created in the line allowing the hydraulic fluid to spray onto the hot exhaust manifold, which can ignite causing serious fire damage to the engine and/or personal injury. You will not be charged for the service performed.
Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated December 21, 2001 when scheduling this service.
We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction.
Caterpillar Inc.
Identification #(s)
Attached to December 21, 2001 Service Letter
Rework Procedure
Remove the old clips by loosening the fittings on each end of the 1319276 Tube As.