ROD 3K7653 - Caterpillar

that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.When Required
Battery - Replace
Battery or Battery Cable - Disconnect
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Storage Procedure - Check
Fuel System - Prime
Severe Service Application - Check
Daily
Air Tank Moisture and Sediment - Drain
Cooling System Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection
Initial 20 to 40 Service Hours
Belts - Inspect/Adjust
Every Week
Battery Charger - Check
Jacket Water Heater - Check
Every 250 Service Hours
Cooling System Coolant Sample (Level 1) - Obtain
Initial 500 Service Hours
Engine Valve Lash - Inspect/Adjust
Every 500 Service Hours
Air Shutoff - Test
Every Year
Cooling System Coolant Sample (Level 2) - Obtain
Every 3000 Service Hours or 3 Years
Cooling System Coolant (DEAC) - Change
Every 5000 Service Hours
Air Shutoff - Test
Every 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - Add
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - Change
PM Level 1 - Every 6625 L (1750 US gal) of Fuel or 250 Service Hours or 6 Months
Air Compressor - Inspect
Air Compressor Filter - Clean/Replace
Alternator - Inspect
Battery Electrolyte Level - Check
Belts - Inspect/Adjust
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every 22 700 L (6000 US gal) of Fuel or 250 Service Hours or 1 Year
Aftercooler Core - Inspect
PM Level 2 - Every 52 990 L (14 000 US gal) of Fuel or 2000 Service Hours or 1 Year
Aftercooler Core - Clean/Test
Engine Valve Lash - Inspect/Adjust
PM Level 3 - Every 105 980 L (28 000 US gal) of Fuel or 4000 Service Hours or 2 Years
Belt Tensioner - Inspect
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Mounts - Inspect
Every 132 475 L (35 000 US gal) of Fuel or 5000 Service Hours
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Overhaul
Overhaul Considerations