ROD AS-PISTON 4T8604 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 194-3536 T40 Torx Socket 1 Start By:
Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove".
Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01342059
Remove isolating frame from the cylinder block. Follow steps 1.a through 1.c in order to remove the isolating frame from the cylinder block.
Support the isolating frame (3). Use Tooling (A) to remove the torx screws (2) and (4).
Remove the isolating frame (3) from the cylinder block.
Remove the joint (1). Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 194-3536 T40 Torx Socket 1
B - Guide Stud
(M8 by 100 mm) 4
C - Loctite 5900 -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Illustration 2 g01342186
Typical example
Install Tooling (B) to Positions (X) in the cylinder block.
Install the isolating frame to the cylinder block. Follow Steps 2.a through 2.f in order to install the isolating frame.
Ensure that the joint face of the cylinder block is clean and free from damage.
Ensure that the isolating frame is clean and free from damage. If necessary, replace the isolating frame.
Illustration 3 g01342058
Tooling (B) is not shown for clarity.
Apply a bead of Tooling (C) to Positions (Y).
Illustration 4 g01342059
Position a new joint (1) onto the isolating frame (3).
Align the isolating frame (3) with Tooling (B). Install the isolating frame to the cylinder block.
Use Tooling (A) to install the two torx screws (2) and the four torx screws (4) to the isolating frame. Tighten the torx screws (2) to a torque of 22 N m (16 lb ft). Tighten the torx screws (4) to a torque of 22 N m (16 lb ft). End By:
Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove".
Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install".