ROLLER GP-TRACK-SINGLE FLANGE 2470565 - Caterpillar

Turbocharger (Watercooled)
1. Remove water line (1) and disconnect water line (2) from the turbocharger housing.2. Disconnect oil line (3) from the bottom of the turbocharger. 3. Disconnect water line (2) from the bonnet. Move the water line away from the turbocharger. 4. Disconnect two water lines (4). Remove four bolts (5) that hold elbow (6) to the aftercooler. Loosen clamp (7). 5. Disconnect oil line (8) from the cylinder block. 6. Remove bolts (9) that hold oil line (8) in position on the top of the turbocharger. Remove bolt (10) that holds the clip on oil line (8) on the elbow. Remove oil line (8). 7. Fasten a hoist to the turbocharger. Remove four nuts (12) and turbocharger (11) from the engine. The weight of the turbocharger is approximately 44 kg (98 lb.). 8. Remove elbow (13). Put a mark on elbow (14) and the housing for correct installation. Remove elbow (14).Install Turbocharger (Watercooled)
1. Put clean engine oil or glycerine on the O-ring seals on elbow (1). Install elbow (1) on the turbocharger.2. Install elbow (2) on housing (3). Make sure the marks on the elbow and housing are in alignment. Install the bolts and clips that hold the elbow in place. 3. Put 5P3931 Anti-Seize Compound on the threads of studs (6). Make sure gasket (5) is in position on the exhaust manifold.4. Fasten a hoist to the turbocharger. Install turbocharger (4) on the engine. Tighten the four nuts that hold the turbocharger in place to a torque of 54 5.5 N m (40 4 lb.ft.). The weight of the turbocharger is approximately 44 kg (98 lb.). 5. Install oil line (7). Make sure the gasket is in position between the oil line and the turbocharger. Install the two bolts that hold the oil line to the turbocharger. Install the bolt that holds clip (8) in position. 6. Tighten the other end of oil line (7) to the cylinder block. 7. Connect two water lines (9) to the turbocharger. Make sure the gasket is in position between elbow (11) and the aftercooler. Install four bolts (10) that hold elbow (11) to the aftercooler. Tighten clamp (12). 8. Make sure the gasket is in position between water line (13) and the exhaust manifold. Install oil line (13).9. Connect water line (14) to the turbocharger. Make sure the gasket is in position between the turbocharger and oil line (15). Connect oil line (15) to the turbocharger. 10. Tighten the other end of water line (14) on the bonnet.