8H3863 ROLLER ASSEM. Caterpillar parts
235, 977D, 977H, 977K, 977L, D7F, D7G
Rating:
Alternative (cross code) number:
CA8H3863
8H-3863
8H3863
CA8H3863
8H-3863
8H3863
EXCAVATOR, TRACK-TYPE TRACTOR,
Compatible equipment models: 8H3863:
Information:
Probable Causes
Incorrect maintenance intervals and/or incorrect oil
Contaminated engine oil
Low oil pressure
Leaks in the air system
Inspect the fuel filters for contamination.Recommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 1
Troubleshooting Test Steps Values Results
1. Incorrect Maintenance Intervals and/or Incorrect Oil
A. Use engine oil that is recommended and change the engine oil at the interval that is recommended by the engines Operation and Maintenance Manual.
Maintenance intervals
Result: The engine oil was changed at the interval that is recommended by the engines Operation and Maintenance Manual.
Proceed to Test Step 2.
Result: The engine oil was not changed at the interval that is recommended by the engines Operation and Maintenance Manual.
Use at least the minimum grade of Cat oil.
Change the engine oil at the interval that is recommended. Repair or replace any damaged parts.
2. Contaminated Engine Oil
A. Obtain an S-O-S oil analysis. The analysis will contribute to a better understanding of oil contamination.
B. Check the oil filter bypass valve.
If the oil filter bypass valve is open, the oil will not be filtered. Check the oil filter bypass valve for a weak spring or for a broken spring. If the spring is broken, replace the spring. Verify that the oil bypass valve is operating correctly. Refer to the Disassembly and Assembly manual.
Refer to the Caterpillar guidelines for "Reusability and Salvage/Repair" for determining if the replacement of parts is necessary in order to perform a quality repair.
Contamination
Result: The oil is contaminated.
Determine the reason for any contamination of the engine oil and make the necessary repairs. Drain the crankcase and refill the crankcase with clean engine oil. Install new engine oil filters. Refer to the engines Operation and Maintenance Manual.
Result: The oil is not contaminated.
Proceed to Test Step 3.
3. Low Oil Pressure
A. Engine oil that is contaminated with another liquid can cause low engine oil pressure. High engine oil level can be an indication of contamination. Obtain an analysis of the engine oil.
B. The inlet screen of the suction tube for the engine oil pump can have a restriction. This restriction will cause cavitation and a loss of engine oil pressure. Check the inlet screen on the suction tube and remove any material that may be restricting engine oil flow.
When some components of the engine show wear in a short time, the cause can be a restriction in a passage for engine oil. An indicator for the engine oil pressure may indicate sufficient pressure, but a component is worn due to a lack of lubrication. In such a case, look at the passage for the engine oil supply to the component. Refer to Systems Operation/Testing and Adjusting, "Lubrication System" for additional information.
Restriction
Result: The inlet tube has a restriction.
Clear the obstruction. Verify the repair.
Result: The inlet tube does not have a restriction.
Proceed to Test Step 4.
4. Leaks in Air System
A. A leak in the air intake system may allow unfiltered air into the engine. Inspect the air intake system for streaks which may indicate a leakage of unfiltered air. Inspect all
Incorrect maintenance intervals and/or incorrect oil
Contaminated engine oil
Low oil pressure
Leaks in the air system
Inspect the fuel filters for contamination.Recommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 1
Troubleshooting Test Steps Values Results
1. Incorrect Maintenance Intervals and/or Incorrect Oil
A. Use engine oil that is recommended and change the engine oil at the interval that is recommended by the engines Operation and Maintenance Manual.
Maintenance intervals
Result: The engine oil was changed at the interval that is recommended by the engines Operation and Maintenance Manual.
Proceed to Test Step 2.
Result: The engine oil was not changed at the interval that is recommended by the engines Operation and Maintenance Manual.
Use at least the minimum grade of Cat oil.
Change the engine oil at the interval that is recommended. Repair or replace any damaged parts.
2. Contaminated Engine Oil
A. Obtain an S-O-S oil analysis. The analysis will contribute to a better understanding of oil contamination.
B. Check the oil filter bypass valve.
If the oil filter bypass valve is open, the oil will not be filtered. Check the oil filter bypass valve for a weak spring or for a broken spring. If the spring is broken, replace the spring. Verify that the oil bypass valve is operating correctly. Refer to the Disassembly and Assembly manual.
Refer to the Caterpillar guidelines for "Reusability and Salvage/Repair" for determining if the replacement of parts is necessary in order to perform a quality repair.
Contamination
Result: The oil is contaminated.
Determine the reason for any contamination of the engine oil and make the necessary repairs. Drain the crankcase and refill the crankcase with clean engine oil. Install new engine oil filters. Refer to the engines Operation and Maintenance Manual.
Result: The oil is not contaminated.
Proceed to Test Step 3.
3. Low Oil Pressure
A. Engine oil that is contaminated with another liquid can cause low engine oil pressure. High engine oil level can be an indication of contamination. Obtain an analysis of the engine oil.
B. The inlet screen of the suction tube for the engine oil pump can have a restriction. This restriction will cause cavitation and a loss of engine oil pressure. Check the inlet screen on the suction tube and remove any material that may be restricting engine oil flow.
When some components of the engine show wear in a short time, the cause can be a restriction in a passage for engine oil. An indicator for the engine oil pressure may indicate sufficient pressure, but a component is worn due to a lack of lubrication. In such a case, look at the passage for the engine oil supply to the component. Refer to Systems Operation/Testing and Adjusting, "Lubrication System" for additional information.
Restriction
Result: The inlet tube has a restriction.
Clear the obstruction. Verify the repair.
Result: The inlet tube does not have a restriction.
Proceed to Test Step 4.
4. Leaks in Air System
A. A leak in the air intake system may allow unfiltered air into the engine. Inspect the air intake system for streaks which may indicate a leakage of unfiltered air. Inspect all
Cat SIS web machinery list:
Parts roller Caterpillar catalog:
1P8717
ROLLER GP-TRACK CARRIER
235, 235B, 235C, 235D, 571G, 572G, 572R, 572R II, 973, 973C, 977K, 977L, D7E, D7F, D7G, D7G2, D7H, D7R, D7R II, D7R XR
235, 235B, 235C, 235D, 571G, 572G, 572R, 572R II, 973, 973C, 977K, 977L, D7E, D7F, D7G, D7G2, D7H, D7R, D7R II, D7R XR
8H9182
ROLLER-GOVERNOR CONTROL
517, 527, 561B, 561C, 561D, 561M, 571G, 572G, 572R, 578, 583K, 583R, 587R, 589, 931B, 931C, 933, 935B, 939, 941, 950, 955H, 955L, 977H, 977K, 977L, 983, 983B, D10, D10N, D11N, D3, D4D, D4E, D4E SR, D4...
517, 527, 561B, 561C, 561D, 561M, 571G, 572G, 572R, 578, 583K, 583R, 587R, 589, 931B, 931C, 933, 935B, 939, 941, 950, 955H, 955L, 977H, 977K, 977L, 983, 983B, D10, D10N, D11N, D3, D4D, D4E, D4E SR, D4...
4N2685
ROLLER-LIFTER
120G, 12G, 130G, 140G, 1673C, 215, 225, 235, 3160, 3208, 3304, 3306, 518, 528, 613B, 627B, 637D, 639D, 920, 941, 950, 955L, 977K, 980B, CS-551, D4D, D4E, D5, D5B, D6C, D6D, D7F, D7G, PS-500
120G, 12G, 130G, 140G, 1673C, 215, 225, 235, 3160, 3208, 3304, 3306, 518, 528, 613B, 627B, 637D, 639D, 920, 941, 950, 955L, 977K, 980B, CS-551, D4D, D4E, D5, D5B, D6C, D6D, D7F, D7G, PS-500
1P8716
ROLLER ASSEM.
235, 572G, 572R, 572R II, 973, 973C, 973D, 977K, D7E, D7G, D7G2, D7H, D7R, D7R II, D7R XR
235, 572G, 572R, 572R II, 973, 973C, 973D, 977K, D7E, D7G, D7G2, D7H, D7R, D7R II, D7R XR
2H5047
ROLLER
561B, 561C, 955C, 977D, D4D, D4E, D4E SR, D5, D5B, D5E, D6C, D6D, D6E SR, D7F, D7G
561B, 561C, 955C, 977D, D4D, D4E, D4E SR, D5, D5B, D5E, D6C, D6D, D6E SR, D7F, D7G
1P2878
ROLLER
561D, 571G, 594H, 953, D3C, D3C II, D3C III, D4C, D4C III, D4E, D4E SR, D5B, D5C, D5C III, D5E, D6D, D6E, D6E SR, D7G, D8K, D9H
561D, 571G, 594H, 953, D3C, D3C II, D3C III, D4C, D4C III, D4E, D4E SR, D5B, D5C, D5C III, D5E, D6D, D6E, D6E SR, D7G, D8K, D9H
2S8411
ROLLER-LEVER
561C, 571G, 572G, 583K, 977K, 983, D5, D5B, D5E, D6C, D6D, D6E, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL, D7F, D7G, D7G2, D8H, D8K, D9G, D9H
561C, 571G, 572G, 583K, 977K, 983, D5, D5B, D5E, D6C, D6D, D6E, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL, D7F, D7G, D7G2, D8H, D8K, D9G, D9H
1T0046
ROLLER
955H, 977H
955H, 977H
9S0314
ROLLER AND SHAFT ASSEM.
235, 977K, 977L, D7F
235, 977K, 977L, D7F
6A4715
ROLLER
215
215
1P8716
ROLLER ASSEM.
235, 572G, 572R, 572R II, 973, 973C, 973D, 977K, D7E, D7G, D7G2, D7H, D7R, D7R II, D7R XR
235, 572G, 572R, 572R II, 973, 973C, 973D, 977K, D7E, D7G, D7G2, D7H, D7R, D7R II, D7R XR
8P6245
ROLLER ASSEM.
245, 983B, D8K
245, 983B, D8K
6S3722
ROLLER ASSEM.
215, 931, AP-1055D, AP-650B, AP-655D, BG-225C, BG655D, D3G, D3K XL, D3K2 LGP, D4G, D4K XL, D4K2 XL
215, 931, AP-1055D, AP-650B, AP-655D, BG-225C, BG655D, D3G, D3K XL, D3K2 LGP, D4G, D4K XL, D4K2 XL
3V8657
ROLLER
215
215
6W1529
ROLLER-GUIDE
120G, 12G, 130G, 140G, 14G, 16G, 245, 768C, 815B, 826C, 916, 936, 980C, 988B, 992C, D44B, D4E, D550B, D5H, D9L, IT18
120G, 12G, 130G, 140G, 14G, 16G, 245, 768C, 815B, 826C, 916, 936, 980C, 988B, 992C, D44B, D4E, D550B, D5H, D9L, IT18
9W2198
ROLLER AS-& BEARING
225, 229
225, 229
5A8375
ROLLER AS
951B, 953, 953C, 955K, D5, D5B, D5E, D5H, D5H XL, D6M, D6N, OEMS
951B, 953, 953C, 955K, D5, D5B, D5E, D5H, D5H XL, D6M, D6N, OEMS