SCREEN-SUCTION 8S9130 - Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.When Required
Battery - Replace
Coolant - Change
Coolant Extender (ELC) - Add
Coolant Sample (Level 1) - Obtain
Engine - Clean
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Engine Oil Level Gauge - Calibrate
Engine Storage Procedure - Check
Film (Product Identification) - Clean
Fuel System - Prime
Generator - Dry
Generator Set - Test
Generator Set Alignment - Check
Generator Winding - Test
Sea Water Strainer - Clean/Inspect
Varistor - Inspect
Daily
Air Prelube Pump Lubricator Oil Level - Check
Air Tank Moisture and Sediment - Drain
Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fumes Disposal Filter Service Indicator - Check
Generator Bearing Temperature - Test/Record
Generator Load - Check
Power Factor - Check
Walk-Around Inspection
Every Week
Generator - Inspect
Generator Bearing - Lubricate
Generator Lead - Check
Generator Set Vibration - Inspect
Space Heater - Test
Stator Winding Temperature - Test
Every 50 Service Hours or Weekly
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace
Every 250 Service Hours
Aftercooler Condensate Drain Valve - Inspect/Clean
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - Obtain
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Every 500 Service Hours
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Every 1000 Service Hours
Rotating Rectifier - Inspect/Test
Turbocharger - Inspect
Every 2000 Service Hours
Fumes Disposal Filter Element - Replace
Generator Set Vibration - Test/Record
Generator Winding Insulation - Test
Stator Lead - Check
Every Year
Coolant Sample (Level 2) - Obtain
Generator Bearing - Inspect
Every 3000 Service Hours
Air Prelube Pump Lubricator Bowl - Clean
Coolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Speed/Timing Sensor - Clean/Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Grounding Stud - Inspect/Clean/Tighten
Starting Motor - Inspect
Every 5000 Service Hours
Alternator - Inspect
Water Pump - Inspect
Every 8000 Service Hours
Rotating Rectifier - Check
Every 57 000 L (15 100 US gal) of Fuel or 1000 Service Hours or 2 Years
Aftercooler Core - Clean/Test
Every 170 400 L (45 000 US gal) of Fuel or 3000 Service Hours
Auxiliary Water Pump (Bronze Impeller) - Inspect/Replace
Heat Exchanger - Inspect
Every 6 Years
Aftercooler Core - Replace
Overhaul
Generator Bearing - Replace
Overhaul (Top End)
Overhaul Considerations