SEAL-INTEGRAL 1609912 - Caterpillar

Removal Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     FT-0915     Adapter     1    
0S-1590 Bolt     6    
5F-7342 Adapter     2    
5F-7369 Puller Leg     2    
3H-0465 Push Puller Plate     4    
1B-4207 Full Nut     2    
8B-7560 Step Plate     1    
1P-0820 Hydraulic Puller     1    
4C-4865 Hand Hydraulic Pump     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00489293
Loosen bolts (4) , (5) and (6) . Remove belts (3) .
Remove bolts (2) and fan (1) .
Illustration 2 g00489298
Remove bolt (7) and washer (8) . Install spacers (10) on bolt (7) . Add spacers in order to obtain approximately 3.18 mm (0.125 inch) of clearance between washer (8) and crankshaft vibration damper (9) . Install bolt (7) , washer (8) and spacers (10) .
Illustration 3 g00489354
Install Tool (A) , as shown. Loosen crankshaft vibration damper (9) .
Remove Tool (A) , bolt (7) , washer (8) , spacers (10) and crankshaft vibration damper (9) .
Illustration 4 g00489359
If necessary, remove bolts (11) and crankshaft vibration damper (9) from crankshaft pulley (12) .Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Inspect the crankshaft vibration damper for leaks and dents. If either condition exists, replace the crankshaft vibration damper with a new part.
Illustration 5 g00489359
Use bolts (11) in order to Install crankshaft pulley (12) on crankshaft vibration damper (9) .
Illustration 6 g00489354
Install crankshaft vibration damper (9) with bolt (7) and washer (8) .Note: The flat side of washer (8) must be installed facing crankshaft vibration damper (9) .
Tighten bolt (7) to a torque of 284 to 340 N m (210 to 250 lb ft). Hit bolt (7) with a hammer and torque the bolt again to 284 to 340 N m (210 to 250 lb ft) .
Illustration 7 g00489293
Install fan (1) and bolts (2) .
Install belts (3) . Apply tension to belts (3) and tighten bolts (4) , (5) and (6) . Use a belt tension gauge to measure the belt farthest from the engine. Tighten new belts to 534 22 N (120 5 lb). Tighten used belts to 400 44 N (90 10 lb) .
Install the radiator and install all of the appropriate guards. Operate the engine at high idle for a minimum of 30 minutes. Check the tension of the belts and ensure that bolts (4) , (5) and (6) are tight.