SEAL KIT 2003497 - Caterpillar

Weld plate to handhold.Weld all around lower edge of plate (73) to channel. Some weld at tube may have to be removed to allow flush mounting of plate to handrail assembly.34. Using two 5P7923 Screws (46) install 9U4477 Bracket (63) to cab post or to (103-1763 Plate for open ROPS machine). 35. Remove two existing dash screws (F). Using two 4V6981 Screws (47), install 9U4480 Bracket (48).36. Remove one existing screw (G). Use this screw and install 8V9332 Bracket (49).37. Route 9U4472 Harness Assembly (50) from 8V9332 Bracket (49).38. Secure harness assembly (50) to bracket (49) with 4M5281 Bolt (30), 8T4205 Washer (64), 6V8185 Nut (65) and 6V4369 Clip (52). 38A. (Open ROPS only), drill two 7.5 mm (.30 in) holes in dash cover assembly, as shown. Use two 4M5281 Bolts (69), 6V3185 Nuts (71) and four 8T4205 Washers (70) to secure harness (50) with two 8J1256 Clips (51) to existing dash cover assembly. 39. Route harness assembly (50) along bottom of window and secure with 8J1256 Clips (51) and existing screws. (Open ROPS only). Install two 9M8406 Clips (72) using existing hardware. 40. Use clip (52) and five 3S2093 Straps (58) to secure harness assembly to existing wiring. 41. Remove fuse panel and install harness assembly (50) to hour meter fuse holder. (The existing white wire-123 will have to be removed from the fuse panel and reconnected to harness assembly). Secure fuse panel to dash. 42. Secure the large 20 pin connector from harness assembly (50) to the electronic control group (45). 43. Remove collar (H) off two 9X9688 Switch Assemblies (53). Install switches (53) into 9U4478 Cover (54) and reinstall collars (H) onto switch assemblies (53).44. Connect the two, two-pin DT connectors from 9U4472 Harness Assembly (50) to the switch assemblies (53) and install 5P8441 Grommet (55) in the 9U4478 Cover (54). The longer lead of harness assembly (50) will be connected to the top switch. 45. Using three 6V3884 Screws (56), secure cover (54) to bracket assembly (48).46. Install 9X8861 Film (57) on face of cover (54) between switches (53). 47. Drill 25 mm (1 in) diameter hole in floor plate. Drill 10.5 mm (.41 in) diameter hole on existing vertical panel as shown. 48. Route 9U4472 Harness Assembly (50) down along existing panel through floor plate. Connect harness assembly (50) to harness (68) under the cab. 49. Connect breakout (pigtail) ground wire from harness assembly (50) to existing cab ground.50. Using one 5M3062 Bolt (40), 8T4896 Washer (21), 6V8801 Nut (59), and 4D7794 Clip (41), secure harness assembly (50) to existing panel.51. Install 7G7053 Grommet (60) into floor plate. Install cover plate (door). 52. Weld 3W3895 Boss (37) to cab support channel. Using one 5M3062 Bolt (40), 8T4896 Washer (21), and 4D7794 Clip (41), secure harness assembly (50) to boss (37). 53. Connect two connectors from harness assembly (50) to 3E8945 Electronic Control Group (Display Monitor) (62). Using two 5M3062 Bolts (40) and 8T4896 Washers (21), mount control group (62) to bracket (48).54.