SEAL-D-RING 3296113 - Caterpillar

(1) Torque for three studs to hold the water pump ... 25 4 N m (20 3 lb.ft.)(2) Plug (two on front and two on rear.) See note below.(3) Length of dowels (four) out of the block face ... 18.5 0.5 mm (.73 .02 in.)(4) Thickness of the gasket between the cylinder block and top plates ... 0.208 0.025 mm (.0082 .0010 in.)(5) Thickness of the top plates ... 8.59 0.03 mm (.338 .001 in.)(6) Make reference to CYLINDER LINER PROJECTION, for the height of the liner.(7) Bore in the block for the camshaft bearings (five bores) ... 76.835 0.018 mm (3.0250 .0007 in.)(8) Torque for one plug on front and two on rear of the block (see note below) ... 80 14 N m (60 10 lb.ft.)(9) Bore in the block for the main bearings: standard, original size (new) ... 129.891 0.013 mm (5.1138 .0005 in.)0.64 mm (.025 in.) larger than original size ... 130.526 0.013 mm (5.1388 .0005 in.)(10) Length of dowels (four) out of the front and rear faces of the block ... 19.1 .05 mm (.75 .02 in.)(11) Plug without threads (two) near the front and near the rear of the cylinder block, on top. See note below.(12) Torque for the eight bolts that hold the piston cooling tubes ... 24 7 N m (18 5 lb.ft.)(13) Torque for the bolts that hold the caps for the main bearings: Install the main bearing caps with the marks (arrow) toward the front of the engine. Install each cap in the same place from where it was removed. The cap with number 1 on its bottom goes in the front of the block. All other caps also have numbers for position.a. Put 2P2506 Thread Lubricantb. Tighten the bolts on left side to ... 260 14 N m (190 10 lb.ft.)c. Tighten the bolts on the right side to ... 260 14 N m (190 10 lb.ft.)d. Put a mark on each bolt and cap.e. Tighten the bolts on right side, from the mark ... 120°f. Tighten the bolts on left side, from the mark ... 120° Put 5P3413 Sealant on the threads of 20 plugs installed without a seal, and on two plugs (11) without threads. (14) Dimension (new) from centerline of crankshaft bearing bore to top of block (top deck) ... 419.10 0.15 mm (16.500 .006 in.)(15) Clearance between main bearing cap and cylinder block ... 0.038 mm (.0015 in.) tight to ... 0.038 mm (.0015 in.) loose Width of main bearing cap ... 215.900 0.025 mm (8.5000 .0010 in.)Width of cylinder block for main bearing cap ... 215.900 0.013 mm (8.5000 .0005 in.)(16) Dimension (new) from centerline of crankshaft bearing bore to bottom of cylinder block (pan rails) ... 165.10 0.10