SEAL 5I0583 - Caterpillar

Illustration 17 g03569660
Install bearing cage assembly (14) to output transfer gear assembly (2).
Illustration 18 g03569658
Apply Tooling (H) to the threads of the bolt that secures yoke (13). Install yoke (13) onto output transfer gear assembly (2). Yoke (13) must be installed in phase with yoke (21) (not shown).
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Use a suitable lifting device in order to reposition output transfer gear assembly (2) on suitable cribbing. The weight of output transfer gear assembly (2) is approximately 222 kg (490 lb).
Lower the temperature of bearing cup (12). Install bearing cup (12) in the output transfer gear assembly (2).
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Raise the temperature of bearing cones (11). Install one bearing cone (11) on each side of input transfer gear (10).
Illustration 21 g02126059
Use a suitable lifting device in order to install input transfer gear (10). The weight of input transfer gear (10) is approximately 19 kg (42 lb).
Install speed sensors (9). Tighten speed sensors (9) to a torque of 37 4 N m (27 3 lb ft).
Illustration 22 g02126058
Lower the temperature of bearing cup (7). Install bearing cup (7) in bearing cage assembly (6). Do not install O-ring seal (8) or shims at this time.
Illustration 23 g02134593Note: The bearing axis must be vertical for correct end play adjustment.
Use a 0.038 mm (0.0015 inch) shim or a standard feeler gauge to ensure that the bearing cups and the bearing cones are seated in the housing. Note: Do not install the O-ring seal (8) or the shims at this time.
Install bearing cage assembly (6). Tighten bolts evenly.
Turn input transfer gear (10) for at least three revolutions in order to seat the bearings.
Use a standard feeler gauge to measure the gap between the output transfer gear assembly and bearing cage assembly (6).
Add shims between bearing cage assembly (6) and the output transfer gear assembly (2) in order to obtain 0.10 0.05 mm (0.004 0.002 inch) end play.
Illustration 24 g03367173
Illustration 25 g03366999
Remove bearing cage assembly (6). Install O-ring seal (8) on bearing cage assembly (6). Install bearing cage assembly (6) with the required shims from Step 34.
Apply clean oil to the O-ring seal (5). Install O-ring seal (5) on bearing cage assembly (6).
Illustration 26 g03367219
Use Tooling (G) in order to measure the bearing end play. If the bearing end play is less than 0.05 mm (0.002 inch), add shims. If the bearing end play is more than 0.15 mm (0.006 inch), remove shims.
Illustration 27 g03366988
Install cover (4).
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Reposition output transfer gear assembly (2) on suitable cribbing. The weight of output transfer gear assembly (2) is approximately 283 kg (624 lb).
Install cover (3) and the gasket.
Illustration 29 g03366953
Install tube assembly (1). End By:
Connect the output transfer gears to the transmission planetary group.