SEAL 5J3868 - Caterpillar

Attach a suitable lifting device to both ends of stick cylinder (1). The weight of stick cylinder (1) is approximately 525 kg (1157 lb).
Install Tooling (A). Remove bolt (3).
Use Tooling (A) and a suitable lifting device to remove pin assembly (2). The weight of Tooling (A) and pin assembly (2) is approximately 90 kg (200 lb).
Illustration 2 g01224103
Install Tooling (A). Remove bolt (5).
Use Tooling (A) and a suitable lifting device to remove pin assembly (6). The weight of Tooling (A) and pin assembly (6) is approximately 90 kg (200 lb).
Remove stick cylinder (1).Disassembly and Assembly Information
Table 2
Required Tools
Tool Part Number Part Description Qty
B 4C-4032 Bearing Mount Compound 1
C 1P-1837 Bearing Puller Adapter 1
4C-9633 Puller Stud 1
1A-1935 Full Nut 1
350-7768 Electric Hydraulic Pump Gp 1
6V-3160 Hydraulic Cylinder Gp 1
6V-2098 Press Sleeve 1
When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.
Do not use threaded rods that have not been hardened as tooling with hydraulic cylinders. The maximum rated tonnage should be stamped on one end of the puller studs. Do not use threaded rods that have not been stamped with the rated tonnage.
Note: Tooling (C) is for the removal and installation of the bearings that are located at the rod end and the head end of the stick cylinder.
Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.
Illustration 3 g03030796 (1) Torque for the nut ... 15500 800 N m (11400 600 lb ft) (1) Lubricate the threads of the cylinder rod with clean hydraulic oil. (2) Lubricate the inside diameter and the outside diameter with clean grease. (3) Lubricate the sealing lip slightly with the lubricant that is being sealed. (4) Ensure that the seal is oriented correctly. The recess in the seal ring must face in the direction of the piston.Installation Procedure
Table 3
Required Tools
Tool Part Number Part Description Qty
D 4C-9485 Pin Driver Cap 1
E 452-6006 Grease Cartridge 1
Illustration 4 g01316227
Attach a suitable lifting device to both ends of stick cylinder (1). The weight of stick cylinder (1) is approximately 525 kg (1157 lb). Position stick cylinder (1) onto the machine.
Apply Tooling (E) to pin assembly (2). Use Tooling (D) to install pin assembly (2). Install bolt (3).
Illustration 5 g01316302
Apply Tooling (E) to pin assembly (6). Use Tooling (D) to install pin assembly (6). Install bolt (5).
Connect hose assemblies (4).
Fill the hydraulic oil tank. Refer to Operation and