SEAL 5P0809 - Caterpillar

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9S-9082     Engine Turning Tool     1    
B     FT-1322     Lever Assembly     1    
C     5P-6599     Handle Assembly     1    
5P-2408 Handle Assembly     1    
5P-6601 Collet     1    
F     5P-2395     Holder     1    
    5P-2400     Compressor     1    Start By:
Remove the valve covers. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00795846
Remove the cover from the flywheel housing and install Tool (A). Use Tool (A) and turn the crankshaft until there is no pressure on rocker arm (2) .
Use Tool (B) and move the rocker arm away from push rod (1). Remove push rod (1) .
Illustration 2 g00788531
Install Tool (C) on the valve lifter. Remove valve lifter (3) from the cylinder block.
Illustration 3 g00795856
Remove lifter guide spring (2) from the lifter assembly.Note: When a lifter is removed from the engine, a new guide spring must be installed on the lifter.
Repeat step 1 through step 4 for the remainder of the lifters, if necessary.Installation Procedure
Note: When a lifter is removed from the engine, a new guide spring must be installed on the lifter.
Illustration 4 g00795879
Install a new spring guide (5) .
Illustration 5 g00795880
Put the lifter in position on Tool (D). Make sure that the spring guide (5) is in position in the groove in the lifter.
Illustration 6 g00795882
Use a soft hammer and install Tool (E). Make sure that the groove in Tool (E) is aligned with spring guide (5) .Note: Lubricate the ball socket for the push rod and the bore for the valve lifter assembly with clean engine oil.
Illustration 7 g00795919
Put clean engine oil on valve lifter (4). Use Tool (E) in order to install the lifter in the cylinder block. Make sure that the end of the spring guide aligns with the hole in the cylinder block.
Use the 5P-6599 Handle Assembly (6) from Tool (C). Push the lifter off Tool (E) once the lifter is in the proper position in the cylinder block.
Illustration 8 g00795931
Use Tool (A). Turn the crankshaft in order to remove any pressure on the push rods and the rocker arms.
Put push rod (1) in position in the cylinder block. Use Tool (B) in order to move rocker arm (1) away from the push rod. Move the rocker arm in order for the push rod to be inserted in position under the rocker arm.End By: Install the valve covers. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".